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中国农机化学报

中国农机化学报 ›› 2025, Vol. 46 ›› Issue (7): 55-64.DOI: 10.13733/j.jcam.issn.2095-5553.2025.07.009

• 农业装备工程 • 上一篇    下一篇

辣椒双苗盘交替取投苗装置设计与试验

刘从1,彭才望1,周定武2,向鹏华3,肖名涛1   

  1. (1. 湖南农业大学机电工程学院,长沙市,410128; 2. 湖南汽车工程职业大学,湖南株洲,412000;
    3. 湖南省烟草公司衡阳市公司,湖南衡阳,421000)
  • 出版日期:2025-07-15 发布日期:2025-07-01
  • 基金资助:
    湖南省教育厅重点项目(22A0149,22A0169);湖南省烟草公司科技项目(HN2021KJ17,2023kjc—yc038)

Design and experiment of an alternating seedling picking and dropping mechanism for pepper double seedling trays

Liu Cong1, Peng Caiwang1, Zhou Dingwu2, Xiang Penghua3, Xiao Mingtao1   

  1. (1. College of Mechanical and Electrical Engineering, Hunan Agricultural University, Changsha, 410128, China;
    2. Hunan Automotive Engineering Vocational University, Zhuzhou, 412000, China;
    3. Hunan Provincial Tobacco Company Hengyang Company, Hengyang, 421000, China)
  • Online:2025-07-15 Published:2025-07-01

摘要: 针对辣椒全自动移栽机存在取苗和投苗效率低、易失败的问题,基于顶—夹结合取苗方式,设计一种双苗盘整排交替取苗、分批投苗的交替取投苗装置。阐述装置的结构组成及工作原理,基于低损取苗要求,对取苗装置夹持力进行研究分析,确定夹持力范围并对钵苗移动轨迹进行理论及仿真分析。选取辣椒钵苗作为研究对象,搭建PLC系统控制的交替取投苗装置,以苗龄、基质含水率、取苗频率为试验因素,以取苗成功率、投苗成功率、伤苗率及取投苗总体成功率评价指标进行试验。结果表明,在最优参数组合下,取苗成功率为96.82%,投苗成功率为95.00%,伤苗率为0.91%,取投苗总体成功率为94.09%,满足高速移栽作业要求。该结果可为全自动移栽机的设计与研究提供参考。

关键词: 辣椒, 全自动移栽机, 交替取投苗装置, 顶—夹结合式, 双苗盘

Abstract: To address the challenges of low efficiency and frequent failure in seedling picking and dropping in fully automatic chili pepper transplanting machines, an alternating seedling picking and dropping device was developed based on an ejector-picker combination method. The device was designed to work with double seedling trays, enabling the alternating picking of entire seedling rows and batch-wise dropping. This paper outlined the structural composition and working principles of the device. To ensure minimal seedling damage, the required clamping force for seedling extraction was analyzed and defined. Theoretical and simulation analyses were conducted to study seedling motion trajectories. To validate the effectiveness of the developed device, experimental tests were conducted using pepper seedlings. The experiments considered three main factors: average frequency of seedling picking and dropping, seedling growth duration, and the moisture content of the seedling bowl. The key response indicators included the seedling picking success rate, seedling dropping success rate, combined picking and dropping success rate, and the rate of damaged seedlings. A three-factor and three-level orthogonal experiment was conducted to determine the optimal combination of operating conditions. The results showed that the seedlings picking success rate reached 96.82%, the dropping success rate was 95.00%, the rate of damaged seedlings was 0.91%, and the combined picking and dropping success rate was 94.09%. These results met the performance requirements for high-speed transplanting operations. The findings offer a reliable reference for the design and development of efficient automatic seedling picking and dropping mechanisms.

Key words: pepper, automatic transplanting machine, alternating seedling picking and dropping mechanism, combined ejector-picker, double seedling trays

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