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中国农机化学报

中国农机化学报 ›› 2025, Vol. 46 ›› Issue (6): 98-105.DOI: 10.13733/j.jcam.issn.2095-5553.2025.06.015

• 农业信息化工程 • 上一篇    下一篇

 基于云平台的甘蔗联合收获机运行工况远程监测系统

黄满明1,武涛1,俞龙2,刘庆庭1,黄少栋2,蒋佳伟2   

  1. (1. 华南农业大学工程学院,广州市,510642; 2. 华南农业大学电子工程学院,广州市,510642)
  • 出版日期:2025-06-15 发布日期:2025-05-22
  • 基金资助:
    国家糖料产业技术体系(CARS—170402);广东省现代农业产业技术体系创新团队(2023KJ104—11)

Remote monitoring system for sugarcane combine harvester's operating conditions on cloud platform

Huang Manming1, Wu Tao1, Yu Long2, Liu Qingting1, Huang Shaodong2, Jiang Jiawei2   

  1. (1. College of Engineering, South China Agricultural University, Guangzhou, 510642, China; 
    2. College of Electronic Engineering, South China Agricultural University, Guangzhou, 510642, China)
  • Online:2025-06-15 Published:2025-05-22

摘要:

为实现甘蔗联合收获机关键作业部件运行工况信息的远程监测,以HN4GDL-194型切段式甘蔗联合收获机为监测对象,设计一套甘蔗联合收获机运行工况远程监测系统。该系统由感知层、传输层和应用层组成。感知层将压力传感器的电流信号与霍尔传感器的脉冲信号通过信息采集节点打包并传输至传输层;传输层解析数据包,将传感器信号转换为压力值与转速值,进行数据的本地存储和显示,并通过4G模块将数据传输给应用层;应用层将数据存储在云服务器,并生成作业状态图,实现收获机运行工况的远程监测。通过试验对信号采集准确性、远程传输性能、采集扭矩的准确性以及系统工作稳定性进行分析。试验结果表明,传感器电流与脉冲信号采集准确率均大于99%,数据传输丢包率为1.80%,采集扭矩的平均误差为1%。基于云平台的甘蔗联合收获机运行工况远程监测系统采集信号准确、传输稳定、扭矩与转速的测量方法准确,能够稳定可靠地监测甘蔗联合收获机关键作业部件的运行工况。

关键词: 甘蔗, 联合收获机, 远程监测, 远程传输, 云平台, 工况监测

Abstract:

To enable remote monitoring of the operational status of key components in a sugarcane combine, a remote monitoring system was developed based on the HN4GDL-194 segment sugarcane combine. The system consisted of three main layers: the perception layer, transmission layer, and application layer. The perception layer collected and packaged real‑time data from pressure sensors and hall‑effect sensors, and transmitted the signals to the transmission layer through data acquisition nodes. The transmission layer decoded these data packets, converted the sensor signals into pressure values and rotational speeds, and provided local data storage and display. It then transmitted the processed data to the application layer viaa 4G module. The application layer stored the transmitted data in a cloud server and generated real‑time operation status graphs, facilitating remote monitoring of the harvester's operating conditions. Experimental evaluations were conducted to assesssignal acquisition accuracy, remote transmission performance, torque acquisition precision, and system stability. The experimental results demonstrated that the accuracy of current and pulse signal acquisition exceeded 99%, the data transmission packet loss rate during transmission was 1.80%, and the average error in torque measurement was 1%. The system demonstrated high accuracy in signal acquisition, stable data transmission, and precise torque and speed measurements. It provided a reliable and efficient solution for remotely monitoring the operating conditions of key components insugarcane combine harvesters, thereby offering significant benefits for operational efficiency and maintenance management.

Key words: sugarcane, combine harvester, remote monitoring, remote transmission, cloud platform, condition monitoring

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