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中国农机化学报

中国农机化学报 ›› 2025, Vol. 46 ›› Issue (1): 20-29.DOI: 10.13733/j.jcam.issn.2095-5553.2025.01.004

• 农业装备工程 • 上一篇    下一篇

圆捆式残膜打包机缠网装置的设计与试验

周金豹1,谢建华1, 2,赵维松1, 3,张毅1, 2,曹肆林1, 4,岳勇1   

  1. 1. 新疆农业大学机电工程学院,乌鲁木齐市,830052; 2. 新疆智能农业装备重点实验室,乌鲁木齐市,830052;  3. 农业农村部南京农业机械化研究所,南京市,210014;4. 新疆农垦科学院机械装备研究所,新疆石河子,832000
  • 出版日期:2025-01-15 发布日期:2025-01-23
  • 基金资助:
    新疆维吾尔自治区重点研发任务专项(2022B02033)

Design and test of winding device for round bale residual film baler

Zhou Jinbao1, 2, Xie Jianhua1, Zhao Weisong1, 3, Zhang Yi1, 2, Cao Silin1, 4, Yue Yong1   

  1. 1. College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi, 830052, China; 
    2. Xinjiang Key Laboratory of Intelligent Agricultural Equipment, Urumqi, 830052, China;  
    3. Nanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, 210014, China; 
    4. Mechanical Equipment Research Institute, Xinjiang Academy of Land Reclamation Sciences, Shihezi, 832000, China
  • Online:2025-01-15 Published:2025-01-23

摘要: 为解决现有残膜打包机打出的膜包在运输过程中易于膨胀松散、散捆的问题,设计一种与其相配套的圆捆式缠网装置。阐述该缠网装置的基本结构与工作原理,通过对网绳的受力与运动分析,确定关键部件的结构参数。结合缠网装置的结构特点,以打包辊转速、网绳缠绕圈数与网绳初始预紧力为试验因素,以膜包抗摔率和膜包体积稳定系数为评价指标,开展三因素三水平正交试验研究。试验结果表明:对膜包抗摔率的贡献率从大到小依次为网绳缠绕圈数、网绳初始预紧力、打包辊转速;对膜包体积稳定系数贡献率从大到小依次为网绳缠绕圈数、网绳初始预紧力、打包辊转速;在保证膜包体积稳定的情况下,最大限度提升膜包抗摔率,确定缠网装置的最优工作参数组合:打包辊转速为270r/min、网绳缠绕圈数为6圈、网绳初始预紧力为50N。田间试验表明,缠网装置作业性能稳定,能够满足设计和作业要求。为残膜打包机缠网装置的设计提供参考。

关键词: 圆捆式残膜打包机, 缠网装置, 网绳, 抗摔率, 体积稳定系数

Abstract: In order to solve the problem that the film bales made by the existing film baler are easy to swell and loosen, or even fall apart during transportation, a round bale type net wrapping device is designed. The basic structure and working principle of the netwrapping device are described, and the structural parameters of the key components are determined through the analysis of the force and movement of the net rope. Combined with the structural characteristics of the net wrapping device, a threefactor, threelevel orthogonal test was carried out with the baling roller speed, the number of wrapping turns of the net rope and the initial preload force of the net rope as the test factors, and the bale drop resistance rate and the bale volume stability coefficient as the evaluation indexes. The test results show that the contribution rate to the bale drop resistance is the number of turns of net rope winding, the initial preload force of net rope and the speed of baling roller in descending order, the contribution rate to the bale volume stability factor is the number of turns of net rope winding, the initial preload force of net rope and the speed of baling roller in descending order. Under the condition of ensuring the stability of bale volume and maximizing the bale drop resistance, the optimal combination of working parameters of the net winding device is determined as follows: the baling roller speed is 270 r/min, the number of wrapping turns of net rope is 6, and the initial preload of net rope is 50 N. The field test shows that the operational performance of the net wrapping device is stable and can meet the design and operational requirements. The research results can provide a reference for the design of the web wrapping device of the residual film balers.

Key words: round bale residual film baler;netting device, rope, anti-fall rate, volume stability coefficient

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