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中国农机化学报

中国农机化学报 ›› 2022, Vol. 43 ›› Issue (7): 152-157.DOI: 10.13733/j.jcam.issn.20955553.2022.07.022

• 农业生物质系统与能源工程 • 上一篇    下一篇

沼气高价值多元化利用碳捕集工艺优化设计

郭明钢   

  1. 大连理工大学盘锦产业技术研究院,辽宁省化学助剂合成与分离省市共建重点实验室,辽宁盘锦,124221
  • 出版日期:2022-07-15 发布日期:2022-06-27
  • 基金资助:
    国家自然科学基金青年基金(21706023);辽宁省“兴辽英才”计划青年拔尖人才(XLYC2007040)

Optimal design of carbon capture process for biogas highvalue comprehensive utilization

Guo Minggang.    

  • Online:2022-07-15 Published:2022-06-27

摘要: 针对我国天然气紧缺、碳中和压力较大和沼气低价值利用问题,开发膜与压缩冷凝梯级耦合的沼气高价值多元化利用碳捕集工艺,实现低价值沼气近零排放高价值综合回收利用。利用Aspen HYSYS对1 000 Nm3/h规模的沼气提纯过程进行工艺设计和优化,通过燃气系统的膜分离单元生产高品位燃气,同时CO2系统利用燃气系统提供的富CO2优质原料生产液态CO2产品,并副产低品位燃气。优化过程主要考察操作压力对回收率、产品价值、运行费用和设备投资等因素的影响,以及原料流量波动对回收率、产品和经济性的影响。结果表明:在1.8~3.8 MPa条件下,能够同时生产热值314 MJ/Nm3高品位燃气、热值17.9 MJ/Nm3低品位燃气和CO2浓度95 vol%液态CO2产品,在2.2 MPa时获得年最佳经济效益约261万元,每年减排约9 755 t的CO2当量温室气体。与低品位燃气热值和液态CO2产品浓度相比,高品位燃气热值受流量波动影响较大。

关键词: 膜, 沼气, 碳捕集, 天然气, 工艺设计

Abstract: In view of the shortage of natural gas, high carbon neutrality pressure and lowvalue utilization of biogas in China, a carbon capture process for highvalue and diversified utilization of biogas coupled with membranes and compression condensation was developed to achieve nearzero emission and highvalue comprehensive recycling of lowvalue biogas. Using Aspen HYSYS to design and optimize the 1 000 Nm3/h biogas purification process, highgrade gas was produced through the membrane separation unit of the gas system, and the CO2 system used the highquality CO2rich feed gas provided by the gas system to produce liquid CO2 product and lowgrade gas. The optimization process mainly examined the impact of operating pressure on factors such as recovery rate, product value, operating cost and equipment investment, as well as the impact of feed gas flow fluctuations on recovery rate, product and economy. The results showed that under the condition of 1.8~3.8 MPa, highgrade gas with a calorific value of 31.4 MJ/Nm3, lowgrade gas with a calorific value of 17.9 MJ/Nm3 and liquid CO2 with a CO2 concentration of 95 vol% could be produced at the same time. The annual optimal economic benefit was about 2.61×106 CNY, and the annual emission reduction was about 9 755 tons of CO2 equivalent greenhouse gas. Compared with the calorific value of lowgrade gas and the concentration of liquid CO2 product, the calorific value of highgrade gas was greatly affected by flow fluctuations.

Key words: membranes, biogas, carbon capture, natural gas, process design

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