液压式棉田地膜回收压捆机设计与参数优化

doi:10.13733/j.jcam.issn.20955553.2022.09.005

摘要/Abstract

摘要： 针对棉田地膜收储运困难、易造成二次污染等问题，设计一种液压式棉田地膜回收压捆机，可一次性完成棉田地膜的回收和液压压捆作业。根据机具初步试验结果，将挑膜滚筒转速、机具前进速度、切刀线速度、地膜喂入量、地膜厚度作为试验因素，将地膜回收率、压缩密度和缠膜率作为目标值，进行5因素3水平的BoxBehnken试验，采用DesignExpert软件进行响应面分析，建立相关的数学模型和目标函数，进行样机作业参数组合优化计算，并对优化结果进行试验验证，最终确定样机的最优作业参数组合。结果表明：样机进行地膜回收压捆作业时的最优作业参数组合为挑膜滚筒转速4800 r/min，机具前进速度0.80 m/s，切刀线速度2.47 m/s，地膜喂入量0.52 kg/次，地膜厚度0.012 mm，地膜回收率95.09%，压缩密度137.68 kg/m3，缠膜率8.91%。

关键词: 地膜回收, 液压压捆, BoxBehnken试验, 响应面法

Abstract: Aiming at the problems of difficult collection, storage and transportation of plastic film in cotton field and easy to cause secondary pollution, hydraulic baling machine for cotton field film recycling was designed, which could implement the recovery and hydraulic baling of cotton field film at one time. According to the preliminary test results of the machine, the BoxBehnken test with 5 factors and 3 levels was carried out. In the test, rotation speed of pick film roller, forward speed of the machine, linear speed of cutter, field film feeding amount, field film thickness were taken as the test factors, and recycling rate of field film, compression density and wrapping film rate taken as target value. The response surface analysis was carried out by using DesignExpert software, the relevant mathematical model and objective function were established, the operation parameter combination optimization calculation of the prototype was carried out, the optimization results were verified by tests, and finally the optimal operation parameter combination of the prototype was determined. The results showed that the optimal operation parameter combination was rotation speed of pick film roller of 48.00 r/min, forward speed of the machine of 0.80 m/s, linear speed of cutter of 2.47 m/s, field film feeding amount of 0.52 kg/times, field film thickness of 0.012 mm, recycling rate of field film of 95.09%, compression density of 137.68 kg/m3, wrapping film rate of 8.91%, when the prototype was used for film recycling and baling.

Key words: field film recycling, hydraulic baling, BoxBehnken test, response surface method

中图分类号:

S224.9

王成, 宋瑜涵, 杨建明, 高强. 液压式棉田地膜回收压捆机设计与参数优化[J]. 中国农机化学报, 2022, 43(9): 30-39.

Wang Cheng, Song Yuhan, Yang Jianming, Gao Qiang. . Design and parameter optimization of hydraulic baling machine for cotton field film recycling[J]. Journal of Chinese Agricultural Mechanization, 2022, 43(9): 30-39.

参考文献

［1］　
李昊, 李世平, 南灵, 等. 中国棉花地膜覆盖产量效应的Meta分析［J］. 农业机械学报, 2017, 48(7): 228-235.

Li Hao, Li Shiping, Nan Ling, et al. Metaanalysis of effect of plastic film mulching on cotton yield in China ［J］. Transactions of the Chinese Society for Agricultural Machinery, 2017, 48(7): 228-235.

［2］　
张佳, 王宏, 尹君驰, 等. 铲筛式残膜回收机分离机构的设计及试验［J］. 中国农机化学报, 2019, 40(12): 184-189.

Zhang Jia, Wang Hong, Yin Junchi, et al. Design and test of separation mechanism for residual membrane mixture of scrapescreen residual membrane recovery machine ［J］. Journal of Chinese Agricultural Mechanization, 2019, 40(12): 184-189.

［3］　
李伟, 禚冬玲, 刘玉京, 等. 棉田残膜污染及机械化回收技术探讨［J］. 中国农机化学报, 2017, 38(1): 136-140, 145.

Li Wei, Zhuo Dongling, Liu Yujing, et al. Discussion on remnant film pollution and mechanized residual film recovery technology in cotton fields ［J］. Journal of Chinese Agricultural Mechanization, 2017, 38(1): 136-140, 145.

［4］　
Sintim H Y, Flury M. Is Biodegradable plastic mulch the solution to agricultures plastic problem? ［J］. Environmental Science & Technology, 2017, 51(3): 1068-1069.

［5］　
李伟, 廖培旺, 于家川, 等. 浅议地膜机械化回收［J］. 湖北农业科学, 2021, 60(8): 17-22.

Li Wei, Liao Peiwang, Yu Jiachuan, et al. Study on the mechanized recovery of mulch film ［J］. Hubei Agricultural Sciences, 2021, 60(8): 17-22.

［6］　
刘旋峰, 石鑫, 郭兆峰, 等. 滚筒式残膜回收机的性能试验研究［J］. 农业工程学报, 2017, 33(16): 26-31.

Liu Xuanfeng, Shi Xin, Guo Zhaofeng, et al. Performance test on roller type residual film recycling machine ［J］. Transactions of the Chinese Society of Agricultural Engineering, 2017, 33(16): 26-31.

［7］　
康建明, 彭强吉, 王士国, 等. 弹齿式残膜回收机捡拾装置改进设计与试验［J］. 农业机械学报, 2018, 49(S1): 295-303.

Kang Jianming, Peng Qiangji, Wang Shiguo, et al. Improved design and experiment on pickup unit of springtooth residual plastic film collector ［J］. Transactions of the Chinese Society for Agricultural Machinery, 2018, 49(S1): 295-303.

［8］　
Han C, Yuan P, Zhang X, et al. Design and test of combined operation machine for collecting nailtooth plastic film ［J］. International Agricultural Engineering Journal, 2017, 26(1): 87-94.

［9］　
张海春, 张丽, 蒋永新, 等. 棉田地膜回收打捆机关键参数设计及试验研究［J］. 中国农机化学报, 2017, 38(5): 28-31.

Zhang Haichun, Zhang Li, Jiang Yongxin, et al. Design and experimental study on key parameters of plastic film recycling and bundling machine used in cotton field ［J］. Journal of Chinese Agricultural Mechanization, 2017, 38(5): 28-31.

［10］　
廖培旺, 禚冬玲, 王成, 等. 棉田地膜回收打捆机关键部件的优化设计与试验［J］. 中国农机化学报, 2019, 40(8): 27-31.

Liao Peiwang, Zhuo Dongling, Wang Cheng, et al. Optimization design and test of key parts of cotton field film recycling and baling machine ［J］. Journal of Chinese Agricultural Mechanization, 2019, 40(8): 27-31.

［11］　
王文明, 王春光. 弹齿滚筒式捡拾装置参数分析与仿真［J］. 农业机械学报, 2012, 43(10): 82-89.

Wang Wenming, Wang Chunguang. Parameter analysis and simulation of springfinger cylinder pickup collector ［J］. Transactions of the Chinese Society for Agricultural Machinery, 2012, 43(10): 82-89.

［12］　
中国农业机械化科学研究院. 农业机械设计手册［M］. 北京: 中国农业科学技术出版社, 2007.

［13］　
NY/T 1227—2019, 残地膜回收机作业质量［S］.

［14］　
段洁利, 易文峰, 王红军, 等. 香蕉串果夹持机构设计与试验［J］. 华南农业大学学报, 2021, 42(2): 1-10.

Duan Jieli, Yi Wenfeng, Wang Hongjun, et al. Design and test of banana skewer fruit holding mechanism ［J］. Journal of South China Agricultural University, 2021, 42(2): 1-10.

［15］　
崔丽霞, 王相友, 许英超. 基于响应面法的马铃薯分选机参数优化及试验［J］. 中国农机化学报, 2021, 42(11): 80-88.

Cui Lixia, Wang Xiangyou, Xu Yingchao, et al. Parameter optimization and experiment of potato sorter based on response surface method ［J］. Journal of Chinese Agricultural Mechanization, 2021, 42(11): 80-88.

［16］　
金诚谦, 郭飞扬, 徐金山, 等. 大豆联合收获机作业参数优化［J］. 农业工程学报, 2019, 35(13): 10-22.

Jin Chengqian, Guo Feiyang, Xu Jinshan, et al. Optimization of working parameters of soybean combine harvester ［J］. Transactions of the Chinese Society of Agricultural Engineering, 2019, 35(13): 10-22.

［17］　
宋维星, 周衍平, 陈旭, 等. 基于响应曲面法的垂直流人工湿地脱氮工艺优化［J］. 中国海洋大学学报, 2021,51(2): 102-111.

Song Weixing, Zhou Yanping, Chen Xu, et al. Application of response surface methodology in optimizing aeration parameters of vertical flow constructed wetlands for nitrogen removal ［J］. Periodical of Ocean University of China, 2021, 51(2): 102-111.

[1]	李净凯, 王敏, 王吉亮, 卢勇涛, 营雨琨, 何玉泽. 基于AMESim的4MKJ地膜回收联合作业机开式液压系统设计与试验[J]. 中国农机化学报, 2022, 43(2): 43-49.
[2]	刘善勇;董霞;张峰;王虹;高强;宋德平;. 智能化地膜回收机设计与试验[J]. 中国农机化学报, 2021, 42(5): 202-207.
[3]	廖培旺;禚冬玲;王成;于家川;李伟;. 棉田地膜回收打捆机关键部件的优化设计与试验[J]. 中国农机化学报, 2019, 40(8): 27-31.