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中国农机化学报

中国农机化学报 ›› 2022, Vol. 43 ›› Issue (5): 179-185.DOI: 10.13733/j.jcam.issn.20955553.2022.05.026

• • 上一篇    下一篇

南方水田高留茬秸秆还田起浆机设计与试验

陈立才,王康军,吴罗发,杨伟光,欧阳淑珍,潘松   

  1. 江西省农业科学院农业工程研究所,南昌市,330200
  • 出版日期:2022-05-15 发布日期:2022-05-17
  • 基金资助:
    江西省重点研发计划(20192BBF60050、20192ACB80005、20171BBF60019);江西现代农业科研协同创新专项(JXXTCX2016003-01)

Design and experiment of cultivator for high stubble straw returning pulping in southern paddy field

Chen Licai, Wang Kangjun, Wu Luofa, Yang Weiguang, Ouyang Shuzhen, Pan Song.   

  • Online:2022-05-15 Published:2022-05-17

摘要: 针对南方双季稻区水稻机械化收获留茬高、秸秆处理困难、旋耕部件易缠草等问题,改进设计一种适宜南方水田高留茬作业的秸秆还田起浆机。利用旋耕理论、数值计算分析等方法,阐述该机工作原理并设计关键部件,重新设计刀辊、刀具机构,研制旋耕刀和粉碎起浆刀配合使用的刀具组合,确定侧切部、过渡部及正切部型式和参数,合理布置刀具组合和排列形式,增加螺旋挡杆,并进行田间性能试验。田间性能试验结果表明:该机可以一次性完成水田旋耕整地、高留茬秸秆翻埋还田和地表平整等多项作业,当留茬高度为450 mm时,其耕深、耕深稳定性、压茬深度、地面平整度和植被覆盖合格率分别为168.36 mm、89.15%、74.50 mm、41.64 mm和83.20%,均能符合设计及相关的技术要求,其作业质量满足后茬水稻种植的农艺要求。研究结果可为南方双季稻区秸秆还田装备研究提供重要技术支撑。

关键词: 南方水田, 高留茬, 秸秆还田起浆机, 粉碎起浆刀, 性能

Abstract:  To solve the problems of high stubble harvested by the rice machine, difficulty in straw handling, entanglement in rotary tillage components in southern doublecropping rice area, a straw return and pulping machine suitable for high stubble operations in southern paddy fields was designed and improved. Using the theory of rotary tillage and numerical analysis, the working principle of the machine was explained and the design of key components was carried out. The cutter roller and cutter mechanism were redesigned, and the combination of rotary tiller and pulverizing knives was developed. The types and parameters of the side cut, transition, and tangent parts, the combination and arrangement of the cutters were reasonably arranged, the spiral stop rod was added, and the field performance test was carried out. The test in field shows that the design can complete multiple tasks such as burying of high stubble straw in paddy field, rotary tillage and land preparation and surface leveling at one time. When the stubble height is 450 mm, its tillage depth, tillage depth stability, stubble depth, ground flatness and vegetation coverage pass rate are 168.36 mm, 89.15%, 74.50 mm, 41.64 mm and 83.20% respectively, which are in line with the design and technical requirements. Furthermore, the quality of operations can meet the subsequent agronomic requirements for rice planting. The research results can provide important technical support for the research of straw returning to the field in southern doublecropping rice area.

Key words: southern paddy field, high straw, returning pulping, cutting pulping blade, working performance

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