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中国农机化学报

中国农机化学报 ›› 2024, Vol. 45 ›› Issue (10): 100-105.DOI: 10.13733/j.jcam.issn.2095-5553.2024.10.015

• 农产品加工工程 • 上一篇    下一篇

基于响应面法的非饱和云南小粒速溶咖啡真空冷冻干燥工艺研究

黄峻伟1,普晓蓉1,胡池1,张霞1,蒋快乐2   

  1. (1. 云南农业大学机电工程学院,昆明市,650500; 2. 云南农业大学大学热带作物学院,云南普洱,665000)
  • 出版日期:2024-10-15 发布日期:2024-09-30
  • 基金资助:
    云南省自然科学基金(云南省咖啡产业集群)(30000221100000920058)

Study on vacuum freeze‑drying process of unsaturated Yunnan small instant coffee based on response surface method

Huang Junwei1, Pu Xiaorong1, Hu Chi1, Zhang Xia1, Jiang Kuaile2   

  1. (1. College of Mechanical and Electrical Engineering, Yunnan Agricultural University, Kunming, 650500, China; 
    2. College of Tropical Crops, Yunnan Agricultural University, Pu'er, 665000, China) 
  • Online:2024-10-15 Published:2024-09-30

摘要: 为探究非饱和云南小粒速溶咖啡真空冷冻干燥的最佳工艺参数。以云南小粒速溶咖啡浓缩液为主要原料,采用“液氮制冰激凌法”制备非饱和物料进行真空冷冻干燥。在单因素试验基础上,运用响应面法中的Box-Behnken设计,考察干燥温度、干燥压力、比表面积和三者的交互作用对感官评定、单位能耗、干燥时间的影响,并建立回归方程,得出最佳工艺参数。结果表明:真空冷冻干燥过程始终处于降速阶段;干燥温度越高,干燥速率越大,含水率下降越快;样品比表面积越大,干燥速率越大,含水率下降越快。样品比表面积对感官得分的影响极其显著(P<0.01),干燥温度、干燥压力和样品比表面积对单位能耗有极显著的影响(P<0.01),干燥温度和样品比表面积对干燥时间的影响极其显著(P<0.01);综合优化干燥工艺参数为:干燥温度58 ℃、干燥压力50 Pa、样品比表面积4.13 cm2/g,在此工艺条件下获得非饱和云南小粒速溶咖啡的感官得分为7.62,单位能耗为2.81 kJ/g,干燥时间为275 min。

关键词: 云南小粒速溶咖啡, 真空冷冻干燥, 初始孔隙, 参数优化

Abstract: In order to explore the optimal technological parameters of vacuum freeze‑drying of unsaturated Yunnan small grain instant coffee, by using Yunnan small instant coffee concentrate as the main raw material, the unsaturated material was prepared by “liquid nitrogen ice cream process” for vacuum freeze drying. On the basis of single factor experiment, Box-Behnken design in response surface method was used to investigate the effects of drying temperature, drying pressure, specific surface area and their interaction on sensory evaluation, unit energy consumption and drying time. The regression equation was established to obtain the optimal process parameters. The results show that the vacuum freeze‑drying process is always in the stage of slowing down. The higher the drying temperature is, the greater the drying rate is and the faster the moisture content decreases. The larger the specific surface area of the sample is, the higher the drying rate is and the faster the moisture content drops. The specific surface area of the sample has significant effects on sensory scores (P<0.01), and the drying temperature, drying pressure and specific surface area of the sample has significant effects on unit energy consumption (P<0.01). Drying temperature and specific surface area of samples has significant effects on drying time (P<0.01). The optimized drying parameters are as follows: drying temperature 58 ℃, drying pressure 50 Pa, sample specific surface area 4.13 cm2/g. Under these conditions, the sensory score of unsaturated Yunnan small instant coffee is 7.62, unit energy consumption is 2.81 kJ/g, and drying time is 275 min.

Key words: Yunnan small grain instant coffee, vacuum freeze?drying, initial pore, parameter optimization

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