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中国农机化学报

中国农机化学报 ›› 2023, Vol. 44 ›› Issue (6): 48-55.DOI: 10.13733/j.jcam.issn.2095-5553.2023.06.007

• 农业装备工程 • 上一篇    下一篇

定刀滑切式榨菜收获机设计与试验

薛向磊,郑航,叶云翔,俞国红,武萌, 任宁   

  1. 浙江省农业科学院农业装备研究所,杭州市,310021
  • 出版日期:2023-06-15 发布日期:2023-07-07
  • 基金资助:
    浙江省科技厅计划项目(2020C26001)

Design and test of a fixed knife sliding cutting mustard harvester

Xue Xianglei, Zheng Hang, Ye Yunxiang, Yu Guohong, Wu Meng, Ren Ning#br#

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  • Online:2023-06-15 Published:2023-07-07

摘要: 针对榨菜机械化收获中存在的合格率低、叶缨过长等问题,根据其需要同时进行打叶和切根的联合作业要求,设计基于定刀滑切原理的单刃口收获割刀,研制可同时进行切缨作业和切根收获作业的榨菜联合收获机。阐述整机结构与工作原理,对样机关键部件进行结构设计和理论分析,测定青菜头物理外观特性,分析不同刀具刃口滑切作业的受力情况,设计单刃口的V形滑切刀,确定切割刃角数值为25°和滑切角范围为20°~55°。基于收获作业高度及牵引需求,设计高度可调的割刀刀架和履带式底盘,对履带式行走装置的行走速度、接地比压、最大牵引力等相关数据进行计算,明确联合收获机工作机理,确定影响打叶切缨和切根收获作业合格率的主要参数,并基于正交试验对整机进行参数优化。确定最佳工作参数为:切根刀具入土角5°,刀具滑切角40°、打叶刀轴中心高度400mm、打叶刀转速1500r/min,行走速度05m/s,其中,割刀入土角度对切根合格率影响最大,行走速度对打叶和切根作业的合格率影响较小,在最佳此参数下进行收获作业,打叶合格率和根切合格率分别为968%和912%,各项指标满足榨菜机械化收获的作业要求。

关键词: 榨菜收获, 滑切装置, 平行四杆刀架, 履带行走装置, 正交试验

Abstract: In order to solve the problems of low qualification rate and long leaf tassels in mechanized harvesting of pickled vegetables, based on the requirements of simultaneous leaf cutting and root cutting operations, a pickled vegetable combine harvester was developed that can simultaneously perform both leaf cutting and root cutting harvesting operations. This article elaborates on the structure and working principle of the entire machine and conducts structural design and theoretical analysis of the key components of the prototype. The physical appearance characteristics of the green vegetable head were measured, and the force conditions during different tool edge sliding cutting operations were analyzed. A Vshaped singleedge sliding cutting tool was designed with a cutting edge angle of 25° and a sliding cutting angle range of 20°-55°. Considering the height and traction requirements of the harvesting operation, a heightadjustable cutting tool holder and a tracked chassis were designed. Relevant data such as the walking speed, grounding pressure, and maximum traction force of the tracked walking device were calculated to clarify the working mechanism of the combine harvester, determine the main parameters that affect the qualification rate of leafcutting and rootcutting harvesting operations, and optimize the parameters of the entire machine based on orthogonal experiments. The optimal working parameters were determined as follows: the cutting angle of the cutting tool into the soil was 5°, the sliding angle of the tool was 40°, the center height of the blade shaft was 400 mm, the blade speed was 1500 r/min, and the walking speed was 05 m/s. Among these parameters, the cutting angle into the soil has the greatest impact on the rootcutting qualification rate, and the walking speed has a minor impact on the leafcutting and rootcutting operation qualification rate. Under the optimal parameters, the leafcutting qualification rate and rootcutting qualification rates were 968% and 91.2%, respectively. All indicators meet the operational requirements for mechanized harvesting of pickled vegetables.

Key words: pickle harvest, sliding cutter, parallel fourbar tool rest, crawler running device, orthogonal test

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