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中国农机化学报

中国农机化学报 ›› 2022, Vol. 43 ›› Issue (11): 69-74.DOI: 10.13733/j.jcam.issn.2095-5553.2022.11.011

• 农产品加工工程 • 上一篇    下一篇

基于EDEM的冰草种子丸化机工艺参数优化仿真与试验

仇义1, 2,戴晓锋1,陈智2,杨秀芳1,方学良1,戴念祖2


  

  1. 1. 扬州工业职业技术学院交通工程学院,江苏扬州,225127; 2. 内蒙古农业大学机电工程学院,呼和浩特市,010018
  • 出版日期:2022-11-15 发布日期:2022-10-24
  • 基金资助:
    内蒙古自然科学基金项目(2018MS05023)

Optimization simulation and experiment of technological parameters of Agropyron seeds pelletizer based on EDEM

Qiu Yi, Dai Xiaofeng, Chen Zhi, Yang Xiufang, Fang Xueliang, Dai Nianzu.    

  • Online:2022-11-15 Published:2022-10-24

摘要: 针对冰草种子丸化包衣存在丸化合格率低、种粉间混合均匀度差、丸化工艺落后等问题,采用数值模拟和试验验证相结合的方法,对冰草种子丸化包衣工艺参数进行优化设计。通过离散元软件EDEM建立冰草种子的仿真模型,采用离散系数作为评价指标研究包衣锅振动频率、转速、倾角对种粉间混合均匀度的影响,同时以丸化合格率作为评价指标,采用单因素试验验证数值模拟的可行性。为进一步研究各因素对种粉间混合均匀度的影响规律,以丸化合格率作为评价指标进行二次回归正交设计试验,通过DesignExpert软件建立冰草种子丸化合格率的二阶回归方程并进行方差分析。结果表明:影响冰草种子丸化合格率的主次因素为包衣锅倾角、包衣锅振动频率、包衣锅转速,并以丸化合格率的最大值为优化目标得到最优工艺参数组合:包衣锅倾角41°、包衣锅振动频率21 Hz、包衣锅转速45 r/min。在此工艺参数组合下,丸化合格率达到最高,为95%,这表明种粉间能达到最佳的混合均匀度。研究结果可为振动作用下小粒种子的丸粒化包衣机设计和丸化包衣工艺参数优化提供参考依据。

关键词: 包衣, 冰草种子, EDEM, 正交试验, 工艺参数

Abstract: Aiming at the problems of low pass rate of pelletization, poor mixing uniformity of seed powder, and backward pelletizing process in the pellet coating of Agropyron seeds, this paper adopts the method of combining numerical simulation and experimental verification to analyze the pellet coating technology of Agropyron seeds, among which parameters are optimized. The discrete element software EDEM was used to establish a simulation model of Agropyron seeds, and the dispersion coefficient was used as the evaluation index to study the influence of coating pan inclination, coating pan vibration frequency and coating pan rotation speed on the uniformity of seed powder mixing. At the same time, the pelletization was qualified. The pass rate of pelletization was used as the evaluation index, and single factor test was used to verify the feasibility of numerical simulation. In order to further study the influence of various factors on the uniformity of seed powder mixing, the secondorder regression orthogonal design test was carried out with the qualified rate of pelleting as the evaluation index, and the secondorder regression of the qualified rate of Agropyron seeds pelleting was established through DesignExpert software, with equation and perform analysis of variance. The results showed that the primary and secondary factors that affect the pass rate of Agropyron seed pellets are as follows: coating pan inclination、 vibration frequency、 coating pan rotation speed, and the maximum pass rate of pelletization was used as the optimization objective to obtain the optimal combination of process parameters: the inclination angle of the coating pan was 41°, the vibration frequency was 21 Hz, and the rotation speed of the coating pan was 45 r/min. Under this combination of process parameters, the pass rate of pelletization reached the highest to 95%, which indicated that the best mixing uniformity could be achieved between the seed powders. The research results can provide a reference for the design of pelletizing coating machine for small seeds under vibration and the optimization of pellet coating process parameters.

Key words: pelleting, Agropyron seed, EDEM, orthogonal experiment, technological parameters

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