基于响应面法的棉秆压捆试验研究

doi:10.13733/j.jcam.issn.2095-5553.2021.10.16

摘要/Abstract

摘要： 针对棉秆压缩打捆密度低、压缩打捆装备可靠性差等问题,采用设计的棉秆压捆试验平台,将棉秆含水率、棉秆切断长度、棉秆喂入量和压缩活塞压缩频率作为试验因素,以压缩活塞端面压力、压缩室压力和棉秆压捆密度作为试验性能指标进行棉秆压缩打捆单因素和中心组合试验,建立各试验因素和试验性能指标之间的回归方程,确定各试验因素对性能指标的影响规律,并进行优化计算,对优化结果进行试验验证。结果表明:棉秆压缩打捆的最优组合为棉秆含水率30%,棉秆切断长度25 cm,棉秆喂入量2.15 kg/s,压缩活塞压缩频率110次/min,压缩活塞端面压力13.84 kN,压缩室压力3.36 kN,棉秆打捆密度145.83 kg/m~3,为棉秆压缩打捆机械的设计提供理论指导。

关键词: 棉秆压捆, 试验平台, 单因素, 响应面法, 模型验证, 参数优化

Abstract: Given the low density of cotton stalk compression baling and the poor reliability of compression baling equipment, the single factor and central combination tests of cotton stalk compression baling were carried out using the designed baling test bench of cotton stalk. In the test, cotton stalk moisture content, cotton stalk cutting length, cotton stalk feed amount, and compression piston compression frequency were taken as the test factors. The compression piston end face pressure, compression chamber pressure, and baling density of cotton stalk were taken as the test performance indexes. The regression equation between each test factor and test performance index was established. The influence rule of each test factor on the performance index was determined, optimization calculation was carried out, and the optimization results were verified by the tests. The results showed that the optimal combination of cotton stalk compression baling had cotton stalk moisture content of 30%, cotton stalk cutting length of 25 cm, cotton stalk feed amount of 2.15 kg/s, compression piston compression frequency of 110 times/min, compression piston end pressure of 13.84 kN, compression chamber pressure of 3.36 kN, and cotton straw baling density of 145.83 kg/m3, which provided theoretical guidance for the design of cotton stalk compression and baling machine.

Key words: cotton stalk baling, test platform, single factor, response surface method, model validation, parameter optimization

中图分类号:

S225

廖培旺, 王仁兵, 宫建勋, 刘凯凯, 张爱民, 李伟, . 基于响应面法的棉秆压捆试验研究[J]. 中国农机化学报, 2021, 42(10): 112-120.

Liao Peiwang, Wang Renbing, Gong Jianxun, Liu Kaiai, Zhang Aimin, Li Wei.. Research of cotton stalk baling test based on response surface method[J]. Journal of Chinese Agricultural Mechanization, 2021, 42(10): 112-120.

参考文献

［１］　
张丽, 张佳喜, 张海春, 等. 棉秸秆生态化综合利用技术研究［J］. 农学学报, 2014, 4(11): 45-48.

Zhang Li, Zhang Jiaxi, Zhang Haichun, et al. Ecological utilization technology of cotton stalks ［J］. Journal of Agriculture, 2014, 4(11): 45-48.

［2］　
赵树琪, 李蔚, 戴宝生, 等. 棉花秸秆综合利用现状分析［J］. 湖北农业科学, 2017, 56(12): 2201-2203.

Zhao Shuqi, Li Wei, Dai Baosheng, et al. The analysis of comprehensive utilization present situation of cotton stalk ［J］. Hubei Agricultural Sciences, 2017, 56(12): 2201-2203.

［3］　
张振, 秦翠兰, 王磊元, 等. 棉秆资源利用现状分析［J］. 新疆农机化, 2014(5): 21-25.

Zhang Zhen, Qin Cuilan, Wang Leiyuan, et al. Cotton stalk resources research status ［J］. Xijiang Agricutural Mechanization, 2014(5): 21-25.

［4］　
高瑞芳, 张吉树. 新疆棉花秸秆饲料化开发利用研究［J］. 中国畜牧杂志, 2016, 52(8): 76-80.

Gao Ruifang, Zhang Jishu. Study on exploiting and utilizing cotton stalks of Xinjiang as feed ［J］. Chinese Journal of Animal Science, 2016, 52(8): 76-80.

［5］　
李勇, 张琴. 新疆棉秆生产燃料乙醇的现状及对策［J］. 中国棉花加工, 2012(1): 32-34.

［6］　
igˇdem Küük, YT Tekgül. Effects of cotton stalk, maize stalk and almond bark on some soil microbial activities ［J］. Archives of Environmental Protection, 2017, 43(3): 91-96.

［7］　
Wang B Y. Enhancement of metal bioleaching from sewage sludge by cotton stalk ［J］. Desalination and Water Treatment, 2016, 57(4): 1713-1721.

［8］　
刘凯凯, 廖培旺, 宫建勋, 等. 棉秆燃料化利用关键技术及设备的研究分析［J］. 中国农机化学报, 2018, 39(1): 78-83.

Liu Kaikai, Liao Peiwang, Gong Jianxun, et al. Research and analysis of the key technologies and equipment with fuel utilization of cotton stalk ［J］. Journal of Chinese Agricultural Mechanization, 2018, 39(1): 78-83.

［9］　
陈明江, 平英华, 曲浩丽, 等. 棉秆机械化收获技术与装备现状及发展对策［J］. 中国农机化, 2012, 33(5): 23-26.

Chen Mingjiang, Ping Yinhua, Qu Haoli, et al. Status and development countermeasures of mechanized cottonstalk harvesting technologies and equipments ［J］. Chinese Agricultural Mechanization, 2012, 33(5): 23-26.

［10］　
贺小伟, 刘金秀, 李传峰, 等. 我国棉秆机械收获技术现状分析及对策研究［J］. 中国农机化学报, 2019, 40(3): 19-25.

He Xiaowei, Liu Jinxiu, Li Chuanfeng, et al. Current status and countermeasure research for cottonstalk mechanical harvesting in China ［J］. Journal of Chinese Agricultural Mechanization, 2019, 40(3): 19-25.

［11］　
陈佳林, 曹肆林, 卢勇涛, 等. 我国棉秆收获装备现状及前景分析［J］. 新疆农机化, 2018(2): 11-14.

Chen Jialin, Cao Silin, Lu Yongtao, et al. Analysis of current situation and prospect of chinas cotton stalk harvesting equipment ［J］. Xinjiang Agricultural Mechanization, 2018(2): 11-14.

［12］　
Pan Z G. Research on cotton stalk harvester based on double roller type ［J］. Advanced Materials Research, 2014, 945-949: 286-289.

［13］　
张爱民, 王振伟, 刘凯凯, 等. 棉秆联合收获机关键部件设计与试验［J］. 中国农机化学报, 2016, 37(5): 8-13.

Zhang Aimin, Wang Zhenwei, Liu Kaikai, et al. Design and experiment of the parts with cottonstalk on baling combine harvester ［J］. Journal of Chinese Agricultural Mechanization, 2016, 37(5): 8-13.

［14］　
张爱民, 廖培旺, 陈明江, 等. 自走式不对行棉秆联合收获打捆机的设计与试验［J］. 中国农业大学学报, 2019, 24(9): 127-138.

Zhang Aimin, Liao Peiwang, Chen Mingjiang, et al. Design and experiment of selfpropelled nonaligned cotton stalk combined harvest baler ［J］. Journal of China Agricultural University, 2019, 24(9): 127-138.

［15］　
代振维, 全腊珍, 邹运梅, 等. 小型履带自走式拔棉秆机的研制［J］. 山西农业大学学报(自然科学版), 2015, 35(5): 555-560.

Dai Zhenwei, Quan Lazhen, Zou Yunmei, et al. Development of smalltype caterpillar selfpropelled pullout cotton stalk machine ［J］. Journal of Shanxi Agricultural University (Natural Science Edition), 2015, 35(5): 555-560.

［16］　
GB/T 25423—2010, 方草捆打捆机［S］.

［17］　
廖培旺, 刘凯凯, 宋德平, 等. 基于侧喂入打捆机的棉秆压捆试验研究［J］. 中国农业大学学报, 2019, 24(8): 133-146.

Liao Peiwang, Liu Kaikai, Song Deping, et al. Analysis of cotton stalk baling test based on side feed bundling machine ［J］. Journal of China Agricultural University, 2019, 24(8): 133-146.

［18］　
杜强, 贾丽艳, 严先锋. SPSS统计分析从入门到精通(第2版)［M］. 北京: 人民邮电出版社, 2016.

［19］　
段洁利, 易文峰, 王红军, 等. 香蕉串果夹持机构设计与试验［J］. 华南农业大学学报, 2021(2): 1-10.

Duan Jieli, Yi Wenfeng, Wang Hongjun, et al. Design and test of banana skewer fruit holding mechanism ［J］. Journal of South China Agricultural University, 2021(2): 1-10.

［20］　
高天浩, 闫银发, 李法德, 等. 基于响应面法的收获期棉秆剪切力学性能试验［J］. 中国科技论文, 2016, 11(22): 2542-2547.

Gao Tianhao, Yan Yinfa, Li Fade, et al. Shear mechanical properties of cotton stalks at the harvesting time based on response surface methodology ［J］. China Sciencepaper, 2016, 11(22): 2542-2547.

［21］　
郑丹, 李晓敏, 何静, 等. 响应曲面法优化白木香叶总黄酮提取工艺及其纯化［J］. 北京林业大学学报, 2017, 39(8): 104-110.

Zheng Dan, Li Xiaomi, He Jing, et al. Optimization of extraction process for total flavonoids from leaves of Aquilaria sinensis by response surface method and purification technology ［J］. Journal of Beijing Forestry University, 2017, 39(8): 104-110.

［22］　
宋维星, 周衍平, 陈旭, 等. 基于响应曲面法的垂直流人工湿地脱氮工艺优化［J］. 中国海洋大学学报, 2021, 51(2): 102-111.

Song Weixing, Zhou Yanping, Chen Xu, et al. Application of response surface methodology in optimizing aeration parameters of vertical flow constructed wetlands for nitrogen removal ［J］. Periodical of Ocean University of China, 2021, 51(2): 102-111.

[1]	王成, 宋瑜涵, 杨建明, 高强. 液压式棉田地膜回收压捆机设计与参数优化[J]. 中国农机化学报, 2022, 43(9): 30-39.
[2]	邓成志, 王善文, 黎展鹏, 陈翀, 魏志强, 段廷亿. 基于离散元法的锄板入土作业参数优化分析[J]. 中国农机化学报, 2022, 43(7): 188-196.
[3]	何敬宇, 宋卫东, 王教领, 丁天航, 王明友. 折射窗干燥试验台设计与干燥品质评价[J]. 中国农机化学报, 2022, 43(6): 110-118.
[4]	徐效伟, 颜建春, 魏海, 鲍国丞, 纪龙龙, 谢焕雄. 不同含水率下花生荚果静摩擦系数测定[J]. 中国农机化学报, 2022, 43(2): 93-97.
[5]	徐效伟, 魏海, 颜建春, 鲍国丞, 杜元杰, 谢焕雄. 花生荚果离散元仿真参数标定[J]. 中国农机化学报, 2022, 43(11): 81-89.
[6]	牛其强, 王保兴, 董和银, 范国强, 吴爱兵, 刘猛. 自走式全混合日粮制备机取料仿真与参数优化[J]. 中国农机化学报, 2022, 43(10): 99-106.
[7]	张三强, 邹星, 陈源, 章桃娟. 船式拖拉机气层减阻影响因素分析与参数优化研究[J]. 中国农机化学报, 2022, 43(1): 20-26.
[8]	于家川, 李明军, 李伟, 廖培旺, 李明升, 张爱民. 旋耕式棉花封土机的优化与试验[J]. 中国农机化学报, 2022, 43(1): 33-38.
[9]	陈盼阳, 秦维彩, 王宝坤. 植保无人飞机施药技术研究进展[J]. 中国农机化学报, 2022, 43(1): 67-79.
[10]	毛雪杰, 吴劲锋, 李晓伟, 常兵兵, 胡为江. 微波技术对鲜榨西瓜汁杀菌效果的影响分析[J]. 中国农机化学报, 2022, 43(1): 109-115.
[11]	申海洋, 王公仆, 胡良龙, 王冰, 鲍国丞, 纪龙龙, . 4UZL-1型甘薯联合收获机刮板链提升机构设计与台架试验[J]. 中国农机化学报, 2021, 42(9): 7-17+121.
[12]	丁文波, 朱继平, 陈伟, 张晋, 袁栋, 丁艳, . 基于EDEM的青稞接触参数仿真标定[J]. 中国农机化学报, 2021, 42(9): 114-121.
[13]	段建, 陈树人, 张体强, . 黄花苜蓿收获机设计与试验[J]. 中国农机化学报, 2021, 42(8): 10-17.
[14]	崔丽霞, 王相友, 许英超. 基于响应面法的马铃薯分选机参数优化及试验^*[J]. 中国农机化学报, 2021, 42(11): 80-88.
[15]	袁春元;宋盘石;蔡锦康;王新彦;华周;. 基于CSO-PSO算法的半主动空气悬架系统参数优化研究[J]. 中国农机化学报, 2020, 41(12): 95-101.