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Journal of Chinese Agricultural Mechanization

Journal of Chinese Agricultural Mechanization ›› 2024, Vol. 45 ›› Issue (12): 109-115.DOI: 10.13733/j.jcam.issn.20955553.2024.12.017

• Facilities Agriculture and Plant Protection Machinery Engineering • Previous Articles     Next Articles

Design and test of duck mouth spray device of multi duct spray machine

Guo Jiangpeng, Xu Shuo, Wang Pengfei, Yang Xin, Li Jianping   

  1. (College of Mechanical and Electrical Engineering, Hebei Agricultural University, Baoding, 071000, China)
  • Online:2024-12-15 Published:2024-12-01

多风道喷雾机鸭嘴形喷雾装置设计与试验

郭江鹏,徐硕,王鹏飞,杨欣,李建平   

  1. (河北农业大学机电工程学院,河北保定,071000)
  • 基金资助:
    财政部和农业农村部:国家现代农业产业技术体系建设专项项目(CARS—27);河北省现代农业产业技术体系建设专项资金项目(HBCT2024150202)

Abstract:

In order to improve the penetration of spray droplets and the stability of air speed at the air outlet, a duck shaped spray device combined with a nozzle and an air delivery device was designed. The air flow at the duckbill shaped outlet atomizes the droplets generated by the nozzle for the second time. The air flow carries the droplets to the fruit tree canopy, expanding the width of the spray, so that the liquid flow from the nozzle and the wind field blown by the fan form a fixed combination form. A four factor and three level orthogonal experiment was designed, CFD simulation experiments was carried out on duckbill shaped air vents by using Fluent discrete phase method, and UDF was used to compile code to make the air velocity of the air vents change over time. Based on the analysis of simulation test data, the optimal combination of spray parameters was obtained by response surface optimization method as follows: the number of nozzles was 2, the installation angle of nozzles was 31.9°, the installation position of nozzles was inside the air outlet, and the opening angle of the air outlet was 67.5°. Under the combination of these spray parameters, the verification test was carried out on the duckbill shaped air outlet. The air velocity at the air outlet was uniform, the dispersion rate was not more than 5%, and the droplet deposition density in the fruit tree bore was more than 70 particles/cm2, with good medication application. The coverage rate of droplet deposition was greater than 33%, and the droplet penetration was good.

Key words: multi duct spray, duckbilled spray device, computational fluid dynamics, discrete phase, response surface optimization

摘要: 为提高喷雾机施药雾滴穿透性、出风口风速稳定性,设计一种喷头与风送装置相组合的鸭嘴形喷雾装置,鸭嘴形出风口的气流将喷头产生的雾滴进行二次雾化,气流携带雾滴到达果树冠层,扩大喷雾幅宽,使喷头喷射出的液流与风机吹出的风场形成固定的组合体形式。设计四因素三水平正交试验,采用Fluent离散相的方法对鸭嘴形出风口进行CFD仿真试验,使用UDF编译代码使出风口风速随着时间进行变化。对仿真试验数据进行分析,通过响应面优化法分析得出:最佳的喷雾参数组合为喷头数量为2个,喷头安装倾角为31.9°,喷头安装位置在出风口内侧,出风口开口角度为67.5°。在此喷雾参数组合下对鸭嘴形出风口进行验证试验,出风口风速均匀,离散率不超过5%,果树内膛雾滴沉积密度大于70粒/cm2,着药性良好;雾滴沉积覆盖率大于33%,雾滴穿透性良好。

关键词: 多风道喷雾机, 鸭嘴形喷雾装置, 计算流体力学, 离散相, 响应面优化

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