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中国农机化学报

中国农机化学报 ›› 2025, Vol. 46 ›› Issue (6): 13-19.DOI: 10.13733/j.jcam.issn.2095-5553.2025.06.003

• 农业装备工程 • 上一篇    下一篇

基于Box—Behnken设计的韭菜收割机工作参数优化与田间性能验证

李海1,曹晓庆2,宋学锋2,张仕林2,张武2,张锋伟2   

  1. (1. 甘肃交通职业技术学院汽车学院,兰州市,730207; 2. 甘肃农业大学机电工程学院,兰州市,730070)
  • 出版日期:2025-06-15 发布日期:2025-05-20
  • 基金资助:
    国家自然基金项目(32260432);甘肃省科技重大专项(21ZD4NA012)

Optimization of working parameters and field performance verification of leek harvester based on Box—Behnken design

Li Hai1, Cao Xiaoqing2, Song Xuefeng2, Zhang Shilin2, Zhang Wu2, Zhang Fengwei2   

  1. (1. Gansu Vocational College of Communications, College of Automotive, Lanzhou, 730207, China; 
    2. College of Mechanical and Electrical Engineering, Gansu Agricultural University, Lanzhou, 730070, China)
  • Online:2025-06-15 Published:2025-05-20

摘要:

针对韭菜机械化收获过程中存在的植株损伤率高、漏割损失大等关键问题,以手扶式韭菜收割机为作业机具,以韭菜为作业对象,基于作物—机械互作机理开展收获参数优化研究。采用Box—Behnken试验设计构建三因素三水平正交试验方案,系统分析前进速度(0.40~0.60 m/s)、割刀转速(1 800~2 200 r/min)和输送速度(0.48~0.72 m/s)对损失率与损伤率的影响规律。通过二次回归正交试验建立多因素交互作用的数学模型,并利用响应面分析法优化参数组合。验证试验表明,最佳参数组合:前进速度为0.50 m/s、割刀转速为2 000 r/min、输送速度为0.60 m/s,此时损失率与损伤率分别为4.71%、2.26%,研究揭示关键参数交互作用对收获性能的影响机制,可为韭菜收割装备的智能化控制系统开发提供理论支撑。研究结果可为韭菜收割机械的结构改进与参数优化提供理论依据,提出参数优化方法对叶菜类作物收获机械的农艺适配性提升具有普适性参考价值,有助于推动设施蔬菜生产全程机械化发展。对提升蔬菜收获装备的农艺适应性具有实际意义。

关键词: 韭菜收割机, 工作参数优化, 损失率, 损伤率, 响应面分析

Abstract:

In view of the key problems such as high plant damage rate and large loss of missed cutting in the mechanized harvesting process of Chinese chives, this study took the walking Chinese chives harvester as the working tool and Chinese chives as the working object, and carried out the optimization research on harvesting parameters based on the crop‑machinery interaction mechanism. Box—Behnken experimental design was used to construct a three‑factor and three‑level orthogonal experimental scheme, and the effects of forward speed (0.40-0.60 m/s), cutter speed (1 800-2 200 r/min) and conveying speed (0.48-0.72 m/s) on loss rate and damage rate were systematically analyzed. The mathematical model of multi‑factor interaction was established by quadratic regression orthogonal test, and the parameter combination was optimized by response surface analysis. The verification test shows that the optimal parameter combination is the forward speed of 0.50 m/s, the cutter speed of 2 000 r/min and the conveying speed of 0.60 m/s. At this time, the loss rate and damage rate are 4.71% and 2.26% respectively. The study reveals the influence mechanism of the interaction of key parameters on the harvesting performance, which can provide theoretical support for the development of intelligent control system for leek harvesting equipment. The research results can provide theoretical basis for the structural improvement and parameter optimization of leek harvesting machinery. The parameter optimization method proposed in this study has universal reference value for improving the agronomic adaptability of leafy vegetable harvesting machinery and is helpful to promote the whole mechanization development of protected vegetable production. It is of practical significance to improve the agronomic adaptability of vegetable harvesting equipment.

Key words: leek harvester, working parameter optimization, loss rate, damage rate, response surface analysis

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