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中国农机化学报

中国农机化学报 ›› 2024, Vol. 45 ›› Issue (6): 13-19.DOI: 10.13733/j.jcam.issn.2095-5553.2024.06.003

• 农业装备工程 • 上一篇    下一篇

玉米锥形脱粒装置仿真优化设计

姚传鑫1,崔凯2,宫金良1,张彦斐3   

  1. (1. 山东理工大学机械工程学院,山东淄博,255000; 2. 南京蜻蜓智慧农业研究院有限公司,南京市,210019;3. 山东理工大学农业工程与食品科学学院,山东淄博,255000)
  • 出版日期:2024-06-15 发布日期:2024-06-07
  • 基金资助:
    山东省重点研发计划(重大科技创新工程)(2020CXGC010804);山东省自然科学基金面上项目(ZR2021MC026)

Simulation and optimization design of corn cone threshing device

Yao Chuanxin1, Cui Kai2, Gong Jinliang1, Zhang Yanfei3   

  1. (1. School of Mechanical Engineering, Shandong University of Technology, Zibo, 255000, China;
    2. Nanjing Dragonfly Intelligent Agricultural Research Institute Co., Ltd., Nanjing, 210019, China;
    3. College of Agricultural Engineering and Food Science, Shandong University of Technology, Zibo, 255000, China)
  • Online:2024-06-15 Published:2024-06-07

摘要:

我国北方地区常用的玉米籽粒直收收获机在脱粒工序中存在脱粒元件对果穗冲击强度过大的问题,为此设计一种低损高效的玉米锥形脱粒分离装置。对脱粒滚筒结构进行分析,建立果穗与脱粒凹板间的接触模型,确定滚筒最优参数的取值范围。通过EDEM软件对不同参数组合的脱粒分离装置进行仿真优化试验。结果表明,当脱粒滚筒锥角为8°,凹板选用左向圆管型结构,滚筒转速为400r/min时,脱粒效果最佳,并与传统式脱粒滚筒相比,起脱段脱粒元件对果穗的碰撞力由284N降低为234N,碰撞反力由202.54N降低为171.52N,从而验证锥形脱粒滚筒具有降低对果穗冲击强度的特性。利用ADAMS软件对锥形脱粒装置进行运动学及动平衡仿真分析,验证研究成果的可靠性及理论可行性,且系统产生的不平衡惯性力符合农业机械设计要求。为后续玉米脱粒分离装置的创新设计和结构改进提供理论参考。

关键词: 籽粒直收, 收获机, 锥形脱粒滚筒, 脱粒凹板, 仿真试验

Abstract:

Aiming at the problem that the impact strength of the threshing element on the ear is too high in the threshing process of the corn direct harvester commonly used in northern China, a corn cone threshing and separating device with low loss and high efficiency was designed. Firstly, the structure of threshing drum was analyzed, the contact model between ears and threshing concave was established, and the range of the optimal parameters of the drum was determined. Then, the threshing and separating devices with different parameter combinations were simulated and optimized by EDEM dynamics software. The results showed that the threshing effect was the best when the cone angle of threshing drum was 8°, the concave was a left-handed circular tube structure, and the rotating speed of the drum was 400 r/min. Compared with the traditional threshing drum, the impact force of threshing elements in the threshing section on the ears was reduced from 284 N to 234 N, and the impact reaction force was reduced from 202.54 N to 171.52 N, which verified that the conical threshing drum had the characteristics of reducing the impact strength on the ears. Finally, the kinematics and dynamic balance of the conical threshing device were simulated by ADAMS software, which verified the reliability of the research results and the feasibility of the theory. The unbalanced inertial force generated by the system meets the requirements of national agricultural machinery design. The research ideas and conclusions of this paper can provide a theoretical reference for the innovative design and structural improvement of the corn threshing and separating device.

Key words:  , grain direct harvester, harvester, conical threshing cylinder, threshing concave plate, simulation test

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