Research status and development trend of residual film recycling machinery in cotton field

doi:10.13733/j.jcam.issn.2095-5553.2023.02.028

Abstract

Abstract: Cotton plastic film mulching cultivation technology has improved the water utilization rate and cotton yield. With the continuous use of plastic film, the content of residual film in cotton field is increasing, which has caused serious “white pollution” and affected the planting and yield of cotton. Before PE film is replaced, mechanized recycling is a necessary means to solve the pollution of residual film. This paper introduces the research status and characteristics of residual film recovery machinery from the aspects of film lifting device, film picking device, film stripping device, film collecting device and impurity cleaning device. The application of residual film recovery machinery in cotton field is analyzed. There are some problems, such as low recovery rate of residual film in plough layer, low separation efficiency of membrane impurities, weak adaptability of working parts, unstable operation quality and so on. According to the characteristics and production practice of residual film, straw and soil, the research and development direction is proposed to develop full plough film recovery equipment, improve membrane impurity separation device, innovate profiling technology of working parts, and improve the level of intelligent monitoring.

Key words: residual film, straw, twining, recycling, separate, profile

摘要： 棉花地膜覆盖栽培技术提高了水分的利用率和棉花的产量，随着地膜的连年使用，棉田残膜含量不断增加，已造成严重的“白色污染”，影响棉花的种植和产量。PE地膜被替代前，机械化回收是解决残膜污染的必要手段。通过对残膜回收机械的起膜装置、拾膜装置、脱膜装置、集膜装置、清杂装置等方面介绍残膜回收机械的研究现状和特点。分析棉田残膜回收机械的应用情况，存在耕层残膜回收率低、膜杂分离效率低、作业部件适应性不强、作业质量不稳定等问题，针对残膜、秸秆、土壤的特性和生产实际，提出研发全耕层地膜回收机具、改进膜杂分离装置、创新作业部件仿形技术、提高智能监控水平的研发方向。

关键词: 残膜, 秸秆, 缠绕, 回收, 分离, 仿形

CLC Number:

Cheng Fangping, Tuo Hongzhang, Yi Wenyu, Wang Pan, Yang Changmin, Zhao Bangtai.. Research status and development trend of residual film recycling machinery in cotton field[J]. Journal of Chinese Agricultural Mechanization, 2023, 44(2): 200-208.

程方平, 庹洪章, 易文裕, 王攀, 杨昌敏, 赵帮泰. 棉田残膜回收机械研究现状及发展趋势[J]. 中国农机化学报, 2023, 44(2): 200-208.

References

［1］　
严昌荣，何文清，薛颖昊，等. 生物降解地膜应用与地膜残留污染防控［J］. 生物工程学报， 2016， 32(6)： 748-760.

Yan Changrong， He Wenqing， Xue Yinghao， et al. Application of biodegradable plastic film to reduce plastic film residual pollution in Chinese agriculture ［J］. Chinese Journal of Biotechnology， 2016， 32(6)： 748-760.

［2］　
梁荣庆，陈学庚，张炳成，等. 新疆棉田残膜回收方式及资源化再利用现状问题与对策［J］. 农业工程学报， 2019， 35(16)： 1-13.

Liang Rongqing， Chen Xuegeng， Zhang Bingcheng， et al. Problems and countermeasures of recycling methods and resource reuse of residual film in cotton fields of Xinjiang ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2019， 35(16)： 1-13.

［3］　
祁虹，赵贵元，王燕，等. 我国棉田残膜污染危害与治理措施研究进展［J］. 棉花学报， 2021， 33(2)： 169-179.

Qi Hong， Zhao Guiyuan， Wang Yan， et al. Research progress on pollution hazards and prevention measures of residual film in catton field in China ［J］. Cotton Science，2021， 33(2)： 169-179.

［4］　
董合干，刘彤，李勇冠，等. 新疆棉田地膜残留对棉花产量及土壤理化性质的影响［J］. 农业工程学报， 2013， 29(8)： 91-99.

Dong Hegan， Liu Tong， Li Yongguan， et al. Effects of plastic film residue on cotton yield and soil physical and chemical properties in Xinjiang［J］. Transactions of the Chinese Society of Agricultural Engineering， 2013， 29(8)： 91-99.

［5］　
李昊，李世平，南灵，等. 中国棉花地膜覆盖产量效应的Meta分析［J］. 农业机械学报， 2017， 48(7)： 228-235.

Li Hao， Li Shiping， Nan Ling， et al. Metaanalysis of effect of plastic film mulching on cotton yield in China ［J］. Transactions of the Chinese Society for Agricultural Machinery， 2017， 48(7)： 228-235.

［6］　
胡灿，王旭峰，陈学庚，等. 新疆农田残膜污染现状及防控策略［J］. 农业工程学报， 2019， 35(24)： 223-234.

Hu Can， Wang Xufeng， Chen Xuegeng， et al. Current situation and control strategies of residual film pollution in Xinjiang ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2019， 35(24)： 223-234.

［7］　
胡宏亮. 生物降解地膜的产量效应和降解特性及大田示范研究［D］. 杭州: 浙江大学， 2015.

Hu Hongliang. Studies on yield effects degradation properties of biodegradable mulch film and its field demonstration ［D］. Hangzhou: Zhejiang University， 2015.

［8］　
农牧渔业部赴日地膜栽培考察团. 赴日地膜栽培技术考察报告［J］. 新疆农垦科技， 1983(2)： 27-30.

［9］　
地膜覆盖栽培技术的引进与推广［N］. 科技日报， 2000-11-13(4).

［10］　
张佳喜，王学农，张丽，等. 农田地膜拉伸性能变化对缠绕式回收的影响［J］. 农业工程学报， 2015， 31(20)： 41-47.

Zhang Jiaxi， Wang Xuenong， Zhang Li， et al. Effects of mechanical tensile properties of plastic film on plastic recycling method ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2015， 31(20)： 41-47.

［11］　
康建明，王士国，颜利民，等. 残膜回收机起膜铲设计与试验［J］. 农业机械学报， 2016， 47(S1)： 143-148.

Kang Jianming， Wang Shiguo， Yan Limin， et al. Design and experiment of loosen shovel installed on plastic film collecting machine ［J］. Transactions of the Chinese Society for Agricultural Machinery， 2016， 47(S1)： 143-148.

［12］　
康建明，彭强吉，王士国，等. 弹齿式残膜回收机捡拾装置改进设计与试验［J］. 农业机械学报， 2018， 49(S1)： 295-303.

Kang Jianming， Peng Qianji， Wang Shiguo， et al. Improved design and experiment on pickup unit of springtooth residual plastic film collector ［J］. Transactions of the Chinese Society for Agricultural Machinery， 2018， 49(S1)： 295-303.

［13］　
康建明，彭强吉，张宁宁，等. 一种自适应起膜铲及残膜回收装置，系统［P］. 中国专利： CN212034699U， 2020-12-01.

［14］　
谢建华，曹晓冉，巩怀仁，等. 圆盘碎土起膜装置仿真分析与试验［J］. 中国农机化学报， 2016， 37(8)： 5-8.

Xie Jianhua， Cao Xiaoran， Gong Huairen， et al. Simulation analysis and experiment on disc crushing soil and curlup film device ［J］. Journal of Chinese Agricultural Mechanization， 2016， 37(8)： 5-8.

［15］　
张佳喜，张丽，刘旋峰，等. 不同边膜铲起膜性能分析及其起膜率对比试验［J］. 农业工程学报， 2017， 33(4)： 10-15.

Zhang Jiaxi， Zhang Li， Liu Xuanfeng， et al. Mechanical analysis and contrast experiment on collecting residual plastic film with different sidefilm shovels ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2017， 33(4)：10-15.

［16］　
谢建华，洪佳，张毅，等. 残膜回收机［P］. 中国专利： CN212211860U， 2020-12-25.

［17］　
张攀峰. 旋耕钉齿式耕层残膜回收机的设计与试验研究［D］. 阿拉尔: 塔里木大学， 2018.

Zhang Panfeng. Design and test research of rotary tillage nail tooth plastic film recycling machine ［D］. Alar: Tarim University， 2018.

［18］　
孙岳，简建明，田玉泰，等. 残膜回收机旋转式起膜装置起膜机理分析与试验［J］. 农业机械学报， 2018， 49(S1)：304-310.

Sun Yue， Jian Jianming， Tian Yutai， et al. Analysis and experiment of filming mechanism of rotary filmlifting device of residual film recycling machine ［J］. Transactions of the Chinese Society for Agricultural Machinery， 2018， 49(S1)： 304-310.

［19］　
侯书林，孔建铭，张惠友，等. 弹齿式收膜机构运动数学模型［J］. 农业机械学报， 2003(2)： 141-142, 145.

［20］　
陈发，史建新，王学农，等. 弧型齿残膜捡拾滚筒捡膜的机理［J］. 农业机械学报， 2006， 37(6)： 36-41.

Chen Fa， Shi Jianxin， Wang Xuenong， et al. Study on collecting principle of arctype tooth roller for collecting plastic residue ［J］. Transactions of the Chinese Society for Agricultural Machinery， 2006， 37(6)： 36-41.

［21］　
陈发，史建新，赵海军，等. 固定凸轮残膜捡拾机构的优化设计［J］. 农业机械学报， 2005， 36(12)： 43-46.

Chen Fa， Shi Jianxin， Zhao Haijun， et al. Optimum design of fixing cam combination mechanism for collecting plastic residue ［J］. Transactions of the Chinese Society for Agricultural Machinery， 2005， 36(12)： 43-46.

［22］　
谢建华，张凤贤，陈学庚，等. 弧形齿滚扎式残膜回收机的设计及参数优化［J］. 农业工程学报，2019，35(11)：26-37.

Xie Jianhua， Zhang Fengxian， Chen Xuegeng， et al. Design and parameter optimization of arc tooth and rolling bundle type plastic film residue collector ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2019， 35(11): 26-37.

［23］　
史增录，唐学鹏，甄军，等. 钉齿式残膜捡拾机构运动仿真分析及性能试验［J］. 农业工程学报， 2019， 35(4)： 64-71.

Shi Zenglu， Tang Xuepeng， Zhen Jun， et al. Performance test and motion simulation analysis of nail tooth type mechanism for collecting plastic residue ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2019， 35(4)： 64-71.

［24］　
史增录，程金鹏，张学军，等. 一种残膜回收机［P］. 中国专利： CN113273329A， 2021-08-20.

［25］　
李斌，王吉奎，胡凯，等. 残膜回收机顺向脱膜机理分析与试验［J］. 农业工程学报， 2012， 28(21)： 23-28.

Li Bin， Wang Jikui， Hu Kai， et al. Analysis and test of forward film removing mechanism for polythene film collector［J］. Transactions of the Chinese Society of Agricultural Engineering， 2012， 28(21)： 23-28.

［26］　
张学军，刘家强，史增录，等. 残膜回收机逆向膜土分离装置的设计与参数优化［J］. 农业工程学报， 2019， 35(4)： 46-55.

Zhang Xuejun， Liu Jiaqiang， Shi Zenglu， et al. Design and parameter optimization of reverse membrane and soil separation device for residual film recovery machine ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2019， 35(4)： 46-55.

［27］　
张学军，史增录，鄢金山，等. 链齿式残膜回收机［P］. 中国专利： CN105409364A， 2016-03-23.

［28］　
明光，毕新胜，王晓东，等. 夹持输送式残膜捡拾机气力脱膜机理研究［J］. 中国农机化学报， 2016， 37(7)： 1-5.

Ming Guang， Bi Xinsheng， Wang Xiaodong， et al. Research on mechanism of air force separating residual film for gripping and delivering residual plastic film collector ［J］. Journal of Chinese Agricultural Mechanization， 2016， 37(7)： 1-5.

［29］　
郭文松，贺小伟，王龙，等. 梳齿起膜气力脱膜式耕层残膜回收机研制［J］. 农业工程学报， 2020， 36(18)： 1-10.

Guo Wensong， He Xiaowei， Wang Long， et al. Development of a comb tooth loosening and pneumatic stripping plough layer residual film recovery machine ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2020， 36(18)： 1-10.

［30］　
蔡贺. 夹持式残膜回收机机械与气力复合脱膜装置的设计与研究［D］. 石河子：石河子大学， 2017.

Cai He. The residual film recycling machinery and pneumatic clamping type composite membrane device and research ［D］. Shihezi: Shihezi University， 2017.

［31］　
赵岩，郑炫，陈学庚，等. CMJY-1500 型农田残膜捡拾打包联合作业机设计与试验［J］. 农业工程学报， 2017， 33(5)： 1-9.

Zhao Yan， Zheng Xuan， Chen Xuegeng， et al. Design and test of CMJY-1500 type plastic film residue collecting and balling machine［J］. Transactions of the Chinese Society of Agricultural Engineering， 2017， 33(5)： 1-9.

［32］　
杨松梅，陈学庚，颜利民，等. 残膜回收机带式卷膜装置设计与试验［J］. 农业机械学报， 2021， 52(2)： 135-144.

Yang Songmei， Chen Xuegeng， Yan Limin， et al. Design and experiment on belttype curlup film device for residual plastic film recycling machine ［J］. Transactions of the Chinese Society for Agricultural Machinery， 2021， 52(2)： 135-144.

［33］　
由佳翰，张本华，温浩军，等. 铲齿组合式残膜捡拾装置设计与试验优化［J］. 农业机械学报， 2017， 48(11)： 97-104.

You Jiahan， Zhang Benhua， Wen Haojun， et al. Design and test optimization on spade tine combined residual plastic film device ［J］. Transactions of the Chinese Society for Agricultural Machinery， 2017， 48(11)： 97-104.

［34］　
张海芸，郭健，尹君，等. 一种废旧地膜清洁装置［P］. 中国专利： CN207757917U， 2018-08-24.

［35］　
康建明，彭强吉，焦伟，等. 农田残膜清杂装置［P］. 中国专利： CN108202425A， 2018-06-26.

［36］　
张亚萍，胡志超，游兆延，等. 铲筛式残膜回收机膜土分离技术研究［J］. 中国农机化学报， 2018， 39(8)： 21-26.

Zhang Yanping， Hu Zhichao， You Zhaoyan， et al. Research on membranesoil separation for the shovelscreen type residual plastic film collector ［J］. Journal of Chinese Agricultural Mechanization， 2018， 39(8)： 21-26.

［37］　
游兆延，吴惠昌，陈有庆，等. 双筛体驱振式膜土分离与输送装置设计与试验［J］. 中国农机化学报， 2018， 39(11)： 4-11.

You Zhaoyan， Wu Huichang， Chen Youqing， et al. Design and experiment on doublesievedriving apparatus for filmsoil separation and transportation［J］. Journal of Chinese Agricultural Mechanization， 2018， 39(11)： 4-11.

［38］　
张学军，吴成武，王旭东，等. 残膜分离筛机构的运动仿真与分析［J］. 农业工程学报， 2007， 23(7)： 113-116.

Zhang Xuejun， Wu Chengwu， Wang Xudong， et al. Motion simulation and analysis of separating sieve mechanism for scrap plastic［J］. Transactions of the Chinese Society of Agricultural Engineering， 2007， 23(7)： 113-116.

［39］　
李俊虹，罗昕，胡斌. 一种提升器式膜杂分离装置［P］. 中国专利： CN207156223U， 2018-03-30.

［40］　
罗昕，李俊虹，胡斌，等. 膜杂水洗分离方法及装置［P］. 中国专利： CN106626144A， 2017-05-10.

［41］　
徐爱英，牛旭，胡芸莎，等. 静电式残膜分离装置吸附效率的研究［J］. 江苏农业科学， 2017， 45(5)： 204-207.

［42］　
张慧明，陈学庚，颜利民，等. 随动式秸秆还田与残膜回收联合作业机设计与试验［J］. 农业工程学报， 2019， 35(18): 11-19.

Zhang Huiming， Chen Xuegeng， Yan Limin， et al. Design and test of masterslave cotton straw returning and residual film recycling combine machine ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2019， 35(18)： 11-19.

［43］　
蒋德莉，陈学庚，颜利民，等. 随动式残膜回收机清杂系统作业参数优化［J］. 农业工程学报， 2019， 35(19)： 1-10.

Jiang Deli， Chen Xuegeng， Yan Limin， et al. Optimization of working parameters of cleaning system for masterslave residual plastic film recovery machine ［J］. Transactions of the Chinese Society of Agricultural Engineering， 2019， 35(19)： 1-10.

［44］　
陈学庚，周敦兴，颜利民，等. 一种随动式残膜回收机［P］. 中国专利： CN206743793U， 2017-12-15.

[1]	Zhang Li, Liu Jingrui, Li Zhen, Li Chuanyou, Teng Fei, Zhao Jingwen. Study on the quality of different spraying methods for strawberries in greenhouse [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(7): 63-68.
[2]	Jia Mengshi, Zhang Lianjie, Dun Guoqiang, Gao Song, Huang Xiaowen, Wang Shiyu. Design and trajectory simulation reliability analysis of a selfpropelled strawberry applicator [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(7): 85-90.
[3]	Fu Min, Chen Xiaoqing, Gao Zefei, Wang Chengmeng, Hao Yilin, Guo Shike. Research status and prospect of straw powder utilization technology and straw microgrinding [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(7): 91-100.
[4]	Guo Zhaofeng, , Ban Ting, , Ma Yan, , Shen Weiqiang, . Experiment and parameter optimization of 11JF-1.2 cotton straw feedingfermentation machine [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(7): 111-117.
[5]	Wang Yu, Sun Wanfeng, Sun Yu, Xia Xianfei. Effects of oil additives on the mechanical behavior for crop straw densification process [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(7): 125-130.
[6]	Ge Yiyuan, Jiao Hongcheng, Liu Dongxu, Liang Qiuyan, Yang Chuanhua. Simulation and experiment of strawsoil particle overturning movement based on discrete element method [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(7): 229-235.
[7]	Tian Shaohua, Wang Ping, Kang Jianming, Lin Xiangyang, Peng Qiangji, Li Kaikai. Improved design and test of film collecting device of air suction residual film recovery machine [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(4): 1-6.
[8]	Tong Shihe, Shao Mingxi, Cao Meng, Zhao Junjie.. Parameter calibration of corn straw discrete element model based on DEM [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(2): 69-75.
[9]	Liu Yingcan, Guo Junxian, Shi Yong, Xie Jianhua, Qian Xinggui, Han Jing.. Finite element analysis and optimization of the frame of residual plastic film recycling machine [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(2): 189-194.
[10]	Ji Liwen, Liu Yonghua, Gao Juling, Wu Dan.. Design and experiment of strawberry picking robot in greenhouse [J]. Journal of Chinese Agricultural Mechanization, 2023, 44(1): 192-198.
[11]	Wang Chengjun, Han Meng, Gong Zhiqiang.. Structural design and simulation analysis of baler with variable bale chamber [J]. Journal of Chinese Agricultural Mechanization, 2022, 43(9): 1-6.
[12]	Wang Cheng, Song Yuhan, Yang Jianming, Gao Qiang. . Design and parameter optimization of hydraulic baling machine for cotton field film recycling [J]. Journal of Chinese Agricultural Mechanization, 2022, 43(9): 30-39.
[13]	Wu Zihan, Li Yue, Guo Chaofan, He Ningbo, Yao Deyu, Wei Shiquan.. Design and simulation analysis of selfpropelled banana straw crushing and returning machine [J]. Journal of Chinese Agricultural Mechanization, 2022, 43(9): 40-46.
[14]	Ma Qi, Xu Shouzhen, Su Junji, Li Jilian, Lin Hai, Ning Xinzhu. . Study on wide and narrow double film cultivation mode for recovery of residual film in mechanized cotton fields in Souther Xinjiang [J]. Journal of Chinese Agricultural Mechanization, 2022, 43(5): 173-178.
[15]	Chen Licai, Wang Kangjun, Wu Luofa, Yang Weiguang, Ouyang Shuzhen, Pan Song.. Design and experiment of cultivator for high stubble straw returning pulping in southern paddy field [J]. Journal of Chinese Agricultural Mechanization, 2022, 43(5): 179-185.