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中国农机化学报

中国农机化学报 ›› 2025, Vol. 46 ›› Issue (6): 63-69.DOI: 10.13733/j.jcam.issn.2095-5553.2025.06.010

• 农业装备工程 • 上一篇    下一篇

西瓜接穗苗单株切削机构设计与试验

倪德纲1,2,孟力力2,3,夏礼如1,2,3,柏宗春2,3,刘建龙2,3,张志伟2,3   

  1. (1. 江苏大学农业工程学院,江苏镇江,212000; 2. 江苏省农业科学院农业设施与装备研究所,南京市,210014; 3. 农业农村部长江中下游设施农业工程重点实验室,南京市,210014)
  • 出版日期:2025-06-15 发布日期:2025-05-21
  • 基金资助:
    江苏省农业科技自主创新资金(CX(21)2022)

Design and experiment of single plant cutting mechanism for watermelon scion seedlings

Ni Degang1, 2, Meng Lili2, 3, Xia Liru1, 2, 3, Bai Zongchun2, 3, Liu Jianlong2, 3, Zhang Zhiwei2, 3   

  1. (1. School of Agricultural Engineering, Jiangsu University, Zhenjiang, 212000, China; 2. Agricultural Facilities and Equipment Research Institute, Jiangsu Academy of Agricultural Sciences, Nanjing, 210014, China; 3. Key Laboratory of Protected Agriculture Engineering in the Middle and Lower Reaches of Yangtze River, Ministry of Agriculture and Rural Affairs, Nanjing, 210014, China)
  • Online:2025-06-15 Published:2025-05-21

摘要:

嫁接技术因具有提高抗逆性、克服连作障碍、抵抗土传病害等优点,已广泛应用于蔬菜的栽培中。当前国内蔬菜嫁接仍以人工为主,存在嫁接效率低、用工成本高等问题,并且由于人工操作熟练程度和技术规范化差异,成活率难以保证。以西瓜接穗苗为作业对象,开展单株苗自动夹持、切削技术及关键机构研究。根据农艺要求提出基于贴接法的西瓜接穗苗单株切削机构的整机结构方案,该机可连续实现接穗苗自动进给、穗木的夹持与切削功能。为达到较好的切削效果,确定幼苗切削方式为滑切、切削角度为30°、滑切角约为46°、滑切行程约为14.77 mm时,切削最省力,而单侧厚度2 mm的聚苯乙烯垫料能较好地吸收夹爪夹持时产生的冲击,避免苗受到伤害,使夹持作业安全可靠。单株苗切削机构夹持切削试验结果表明,该机构对西瓜接穗苗的夹持成功率和夹持后切削成功率的平均值分别达到98.5%和94.4%,嫁接效率为720株/h,其效率优于人工嫁接,可以替代人工嫁接,以降低人工的劳动强度。

关键词: 西瓜接穗苗, 切削机构, 贴接法, 夹持机构

Abstract:

Grafting technology has been widely adopted in vegetable cultivation due to its numerous advantages, including enhanced stress resistance, mitigation of continuous cropping challenges, and improved resistance to soil‑borne diseases. In China, however, vegetable grafting is still predominantly performed manually, resulting in low efficiency and high labor costs. Additionally, variations in manual skill levels and the lack of standardized techniques often lead to inconsistent survival rates of grafted plants. To address these limitations, this study focuses on the development of automated clamping and cutting technologies for single watermelon seedlings grown in hole trays. A comprehensive structural design for the cutting mechanism based on the sticking method was proposed. This system enabled continuous automatic feeding of hole seedlings, precise clamping, and efficient cutting of scion wood. The clamping and cutting mechanism of the grafting machine adopted a sliding cut method. The cutting angle was determined to be 30°, with a sliding angle of approximately 46° and a cutting stroke of 14.77 mm, thereby allowing for an energy‑efficient cutting process. To prevent damage to the seedlings during clamping, a 2 mm thick polystyrene pad was incorporated on one side of the clamping claw. This pad effectively absorbed the impact force, thereby enhancing the safety and reliability of the operation. Cutting experiments were conducted using watermelon seedlings as the target material. The average success rates of clamping and cutting after clamping for watermelon scion seedlings by this institution reached 98.5% and 94.4% respectively. The system reached a grafting efficiency of 720 plants per hour, which is similar to manual grafting, thereby demonstrating its potential to replace manual labor and reduce physical workload in commercial grafting operations.

Key words: watermelon scion seedling, cutting mechanism, adjoint method, clamping mechanism

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