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中国农机化学报

中国农机化学报 ›› 2025, Vol. 46 ›› Issue (6): 55-62.DOI: 10.13733/j.jcam.issn.2095-5553.2025.06.009

• 农业装备工程 • 上一篇    下一篇

受迫振动作用下偏摆式橡胶树割胶装置非线性响应分析及数值模拟

邓祥丰1,2,贾倩1,2,陈娃容1,2,粟鑫1,2,肖苏伟1,2,刘丽慧1,2   

  1. (1. 中国热带农业科学院橡胶研究所,海口市,571101; 2. 国家重要热带作物工程技术研究中心机械分中心,海口市,571101)
  • 出版日期:2025-06-15 发布日期:2025-05-21
  • 基金资助:
    海南省自然科学基金项目资助(323MS074,521QN0937,324QN308);海南省科技专项资助(ZDYF2021GXJS009)

Nonlinear response analysis and numerical simulation of a tilting rubber tree tapping device under forced vibration 

Deng Xiangfeng1, 2, Jia Qian1, 2, Chen Warong1, 2, Su Xin1, 2, Xiao Suwei1, 2, Liu Lihui1, 2   

  1. (1. Rubber Research Institute, Chinese Academy of Tropical Agricultural Sciences, Haikou, 571101, China; 
    2. Mechanical Sub‑center of National Important Tropical Crops Engineering Technology Research Center, Haikou, 571101, China)
  • Online:2025-06-15 Published:2025-05-21

摘要:

偏摆式橡胶树割胶装置在作业时,受到外部激励的影响而产生受迫振动,导致割胶作业质量降低与机械系统的结构损伤。针对这一问题,通过施加切割阻力及改变转动速度的方法,模拟割胶装置在外部激励作用下的受迫振动情况,并进行传动结构的运动计算,证明切割阻力、转动速度与切割装置的受迫振动关系;结合ANSYS Workbench与ADAMS进行受迫振动的对比分析,探究切割装置的运动特性;根据仿真试验结果,以添加阻尼作为隔振方式,探究降低冲击载荷对传动结构影响的可行性。试验表明,传动结构工作频率只有一阶模态固有频率的2.7%,故结构不会因自激振动而发生损坏;在外部激励作用下,偏心轴的质心振动主要为径向振动,冲击载荷随着切割阻力、转动速度增大而呈现非线性响应。通过采取隔振的方式,传动结构在无负载与有负载两种情况下,仿真试验的振动加速度幅值分别下降30.01%、32.64%,实物试验的振动加速度幅值分别下降31.14%、28.38%。两种试验方式的差值较小,降幅明显且传动结构运动性能趋于平稳。

关键词: 割胶装置, 外部激励, 受迫振动, 冲击载荷, 非线性

Abstract:

The forced vibration of the tilting rubber tree cutting device caused by external excitation during operation will lead to the reduction of the quality of the cutting operation and the structural damage of the mechanical system. To solve this problem, this paper simulated the forced vibration of the cutting device under the action of external excitation by applying cutting resistance and changing rotation speed, and carried out the motion calculation of the transmission structure to prove the relationship between cutting resistance, rotation speed and forced vibration of the cutting device. Combined with ANSYS Workbench and ADAMS, the forced vibration is compared and analyzed to explore the motion characteristics of the cutting device. According to the results of the simulation test, the feasibility of reducing the impact of the impact load on the transmission structure is explored by adding damping as a vibration isolation method. The test shows that the operating frequency of the transmission structure is only 2.7% of the natural frequency of the first mode, so the structure will not be damaged due to self‑excited vibration. Under the action of external excitation, the vibration of the center of mass of the eccentric shaft is mainly radial vibration, and the impact load presents nonlinear response with the increase of cutting resistance and rotation speed. By adopting the method of vibration isolation, the vibration acceleration amplitude of the transmission structure decreases by 30.01% and 32.64% in the simulation test and 31.14% and 28.38% in the real test respectively under the two conditions of no load and load. The difference between the two test methods is small, the reduction is obvious and the movement performance of the transmission structure tends to be stable.

Key words: rubber cutting device, external motivation, forced vibration, impact load, nonlinearity

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