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中国农机化学报

中国农机化学报 ›› 2025, Vol. 46 ›› Issue (6): 199-205.DOI: 10.13733/j.jcam.issn.2095-5553.2025.06.030

• 农产品加工工程 • 上一篇    下一篇

 废旧菌袋分离机切割粉碎装置设计与试验

赵群喜1,2,程炎江1,胡玉龙1,李江涛1,孙亚昌1,王磊元1   

  1. (1. 新疆理工学院机电工程学院,新疆阿克苏,843100; 2. 新疆黑木耳工程技术中心,新疆阿克苏,843100)
  • 出版日期:2025-06-15 发布日期:2025-05-22
  • 基金资助:
    新疆维吾尔自治区自然科学基金项目(2021D01B45);新疆维吾尔自治区高校科研计划项目(XJEDU2020Y047)

Design and test of cutting and crushing device of waste bacterial bag separator

Zhao Qunxi1, 2, Cheng Yanjiang1, Hu Yulong1, Li Jiangtao1, Sun Yachang1, Wang Leiyuan1   

  1. (1. School of Mechanical and Electrical Engineering, Xinjiang Institute of Technology, Aksu, 843100, China; 
    2. Xinjiang Black Fungus Engineering Technology Center, Aksu, 843100, China)

  • Online:2025-06-15 Published:2025-05-22

摘要:

目前,我国食用菌的产量急剧上升,废旧菌袋的处理成为一大难题。为解决食用菌废旧菌袋对环境的污染问题,设计一种新型切割粉碎装置,以提高废旧菌袋分离机的切割分离效率及脱净率。利用有限元对切割粉碎装置进行静力学及模态分析,通过对废旧菌袋脱净率的影响因素分析,采取正交试验分析菌袋含水率、喂入量、储存时间对菌袋分离机切割装置脱净率的影响。结果表明:切割粉碎装置变形量较小,工作强度满足基本要求。切割粉碎装置在运行过程中不会产生共振现象,诱导的激励频率小于前6阶固有频率范围。试验确定各因素的最优组合:菌袋含水率为41%,喂入量为550袋/h,菌袋储存时间为2个月,此时菌袋脱净率为97%。为废旧菌袋分离机的切割粉碎装置设计及整机性能分析提供理论依据。

关键词: 食用菌, 废旧菌袋分离机, 切割粉碎装置, 静力学分析, 模态分析

Abstract:

The production of edible fungi in China has increased significantly in recent year, leading to a substantial challenge in the disposal of waste bacterial bags. To address the environmental pollution caused by these waste materials, a novel cutting and crushing device was developed to enhance the efficiency of cutting, separation, and removal in waste bacterial bag processing. Static and modal evaluations of the cutting and crushing device were carried out using finite element method. Additionally, an orthogonal test was used to investigate the effects of water content, feed rate, and storage time of the waste bags on the device's performance. The results showed that the deformation of the cutting and crushing device was minimal, and its structural strength met the basic operational requirements. Furthermore, no resonance phenomena were observed during operation, and the induced excitation frequency remained below the first six order natural frequency ranges. The orthogonal test identified the optimal combination of parameters given by a moisture content of 41%, a feed rate of 550 bags/h, and a storage duration of two months. Under these conditions, the removal rate of waste bacterial bags reached 97%. This study provides a theoretical foundation for the design and optimization of cutting and crushing devices, as well as for performance analyses of waste bag separators.


Key words: edible fungi, waste bacterial bags separator, cutting and grinding device, static analysis, modal analysis

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