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中国农机化学报

中国农机化学报 ›› 2022, Vol. 43 ›› Issue (4): 1-6.DOI: 10.13733/j.jcam.issn.20955553.2022.04.001

• •    下一篇

基于离散元法的还田弯刀—秸秆—土壤互作模型仿真与试验

刘东旭,葛宜元,杨传华,王俊发,陈超   

  1. 佳木斯大学机械工程学院,黑龙江佳木斯,154007
  • 出版日期:2022-04-15 发布日期:2022-04-24
  • 基金资助:
    国家自然科学基金项目(51875252);黑龙江省科学基金项目(LH2020E026);黑龙江省省属高等学校基本科研业务费优秀创新团队建设项目(2021—KYYWF—0639);黑龙江省教育厅基本科研业务费项目(2019—KYYWF—1378);校级区域特色专项项目(2020JDQYZX02)

Simulation and experimental of scimitarstrawsoil interaction model based on discrete element method

Liu Dongxu, Ge Yiyuan, Yang Chuanhua, Wang Junfa, Chen Chao.   

  • Online:2022-04-15 Published:2022-04-24

摘要: 秸秆还田机还田弯刀的力学状态,直接影响还田质量及刀具可靠性。在含水率为30%,坚实度为700 kPa的黑土土壤中进行耕作参数优化试验,当耕深为200 mm、刀轴旋转速度为240 r/min、单位秸秆量为3.5 kg/m2时,刀轴扭矩平均值最小。依据优化的耕作参数及测定的仿真接触参数和材料参数,采用离散元法建立还田弯刀—土壤和还田弯刀—土壤—秸秆的仿真互作模型,对比分析有、无秸秆两种状态下,弯刀所受扭矩的变化,并进行试验验证。仿真试验表明:有、无秸秆扭矩最大值分别为25.8 N·m、21.7 N·m,平均值分别为19.5 N·m、17.4 N·m,刀辊在有秸秆耕作时平均所消耗功率大于无秸秆状态的12.1%。验证试验表明:有、无秸秆状态扭矩最大值分别为32.3 N·m、26.7 N·m,平均值分别为23.7 N·m、21.3 N·m,有秸秆状态平均扭矩要高于无秸秆状态扭矩的11.3%左右。对比分析可知,有秸秆的试验值和仿真值,二者变化趋势基本相同,但试验值高于仿真值,且数据波动多、变化快。

关键词: 秸秆还田机, 离散元, 弯刀—秸秆—土壤, 互作模型

Abstract:

The mechanical state of the straw returning machine directly affects the returning quality and tool reliability. The optimization experiment of tillage parameters was carried out in the black soil with a water content of 30% and firmness of 700 kPa. It was concluded that the average value of cutter shaft torque was the smallest when the tillage depth was 20 cm, the rotation speed of the cutter shaft was 240 r/min, and the unit straw amount was 3.5 kg/m2. Based on the tillage of parameters optimized and determination of the simulation of contact parameters and material parameters, the simulation interaction models of returning machete soil and returning machete soil straw were established by the discrete element method. The changes of torque of machete with and without straw were compared, analyzed, and verified by experiments. The simulation test showed that the maximum torque with and without straw was 25.8 N∙m and 21.7 N∙m, respectively, and the average torque was 19.5 N∙m and 17.4 N∙m. The average power consumption of knife roller with straw was greater than 12.1% of that without straw. The verification test showed that the maximum torque with and without straw was 32.3 N∙m and 26.7 N∙m, respectively, and the average torque was 23.7 N∙m and 21.3 N∙m. The average torque with straw was about 11.3% higher than that without straw. The comparative analysis showed that the changing trend of the test value and simulation value with or without straw was basically the same, but the test value was higher than the simulation value, and the data fluctuated and changed quickly.

Key words: straw returning machine, discrete element method, scimitarstrawsoil; 

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