拉力式甘蔗剥叶机风倒机构设计与试验

doi:10.13733/j.jcam.issn.2095‑5553.2024.11.015

中国农机化学报 ›› 2024, Vol. 45 ›› Issue (11): 95-99.DOI: 10.13733/j.jcam.issn.2095‑5553.2024.11.015

拉力式甘蔗剥叶机风倒机构设计与试验

林运东，陆静平，张永旭，冯武铠，林泽锋

广西大学机械工程学院，南宁市，530004

出版日期:2024-11-15 发布日期:2024-10-31
基金资助:
国家自然科学基金（2019E050101）；广西自然科学基金(桂科计字[2018]281号)

Design and test of wind reversal mechanism for pulling sugarcane leaf stripper

Lin Yundong, Lu Jingping, Zhang Yongxu, Feng Wukai, Lin Zefeng

College of Mechanical Engineering, Guangxi University, Nanning, 530004, China

Online:2024-11-15 Published:2024-10-31

摘要/Abstract

摘要： 针对拉力式甘蔗剥叶机过程中蔗叶与蔗茎之间的干涉现象，设计一种蔗叶风倒机构，通过减少蔗叶与蔗茎之间相互干涉，以达到降低含杂率和提高断尾率的目的。以风倒机构的转速等为条件，运用ADAMS进行虚拟样机仿真，模拟甘蔗叶在受到风倒机构作用时被推开的过程以及受力情况，验证风倒机构能减少蔗叶与蔗茎之间的干涉现象。在仿真分析的基础上，对改进后的物理样机进行试验，并对改进前后的试验结果进行对比分析。试验结果表明：改进后的拉力式甘蔗剥叶机具有更好的剥叶效果，含杂率降低将近2.0%，断尾率也提高3.0%左右，且满足糖厂对原料蔗的进厂要求。

关键词: 拉力式甘蔗剥叶机, 蔗叶风倒, 仿真分析, 剥叶试验

Abstract: Aiming at the interference between cane leaves and cane stems in the process of pulling sugarcane leaf stripper, a cane leaf wind reversal mechanism was designed to achieve the purpose of reducing the rate of impurity and improving the rate of tail breakage by reducing the interference between cane leaves and cane stems. Based on the rotational speed and other conditions of the wind reversing mechanism, the virtual prototype simulation was carried out by using ADAMS to simulate the process and the force situation of sugarcane leaves pushed away by the wind reversal mechanism, and to verify that the wind reversal mechanism could reduce the interference phenomenon between cane leaves and cane stems. On the basis of simulation analysis, the improved physical prototype is tested, and the experimental results before and after the improvement were compared and analyzed. The results show that the improved pulling cane leaf stripper has better leaf stripping effect. The impurity rate is reduced by nearly 2.0%, and the tail breaking rate is improved by about 3.0%. It meets the requirements of sugar mills for raw cane.

Key words: pulling sugarcane leaf stripper, cane leaf wind collapse, simulation analysis, leaf stripping test

中图分类号:

S233.4

林运东, 陆静平, 张永旭, 冯武铠, 林泽锋. 拉力式甘蔗剥叶机风倒机构设计与试验[J]. 中国农机化学报, 2024, 45(11): 95-99.

Lin Yundong, Lu Jingping, Zhang Yongxu, Feng Wukai, Lin Zefeng. Design and test of wind reversal mechanism for pulling sugarcane leaf stripper[J]. Journal of Chinese Agricultural Mechanization, 2024, 45(11): 95-99.

参考文献

[ 1 ] 李健, 尹显波, 潘伟, 等. 浅谈甘蔗收获机械的发展现状[J]. 农业机械, 2018(5): 91-93.
[ 2 ] 樊秋菊, 黄清玲, 吴合槟, 等. 国内外甘蔗收获机械化发展概况与前景[J]. 甘蔗糖业, 2020, 49(6): 1-11.
[ 3 ] Pongpat P, Gheewala S H, Silalertruksa T. An assessment of harvesting practices of sugarcane in the central region of Thailand [J]. Journal of Cleaner Production, 2016: 1-10.
[ 4 ] Bai J, Ma S, Liu B. Key technologies of crop dividers of sugarcane harvesters: A review [J]. Applied Engineering in Agriculture. 2021, 37(5): 839-849.
[ 5 ] 赵莹. 我国甘蔗收获机械化推广应用现状与发展建议[J]. 中国农机化学报, 2016, 37(9): 236-244, 269.
Zhao Ying. Extending situation and development proposal on sugarcane harvesting mechanization in China [J]. Journal of Chinese Agricultural Mechanization, 2016, 37(9): 236-244, 269.
[ 6 ] 陈立创. 我国甘蔗机械化收获技术发展综述[J]. 南方农机, 2022, 53(16): 34-38.
[ 7 ] 肖威, 陆静平. 甘蔗机械化收获技术现状分析[J]. 中国农机化学报, 2022, 43(2): 50-59, 142.
Xiao Wei, Lu Jingping. Analysis of sugarcane mechanized harvesting technology [J]. Journal of Chinese Agricultural Mechanization, 2022, 43(2): 50-59, 142.
[ 8 ] 姚炜. 广西甘蔗收获机械化发展模式的研究与探讨[J]. 农业技术与装备, 2009(2): 36-37.
[ 9 ] 胡文卓. 广西甘蔗收获机械化对策研究[D]. 南宁: 广西大学, 2019.
[10] 麻芳兰, 蒋红梅, 李尚平, 等. 整秆式甘蔗收获机剥叶断尾机构设计与试验[J]. 农业机械学报, 2012, 43(6): 73-78.
Ma Fanglan, Jiang Hongmei, Li Shangping, et al. Design and experiment on cleaning leaves and breaking tails mechanism of whole‑stalk sugarcane harvester [J]. Transactions of the Chinese Society for Agricultural Machinery, 2012, 43(6): 73-78.
[11] 孙伟, 陈建平, 范钦珊. 工程力学[M]. 北京: 机械工业出版社, 2021.
[12] 孙秀花, 梁式, 胡珊珊. 基于柔性化的小型甘蔗收获机的仿真技术[J]. 机械设计与制造, 2005(7): 62-64.
[13] 蒲明辉, 吴江. 基于ADAMS的甘蔗柔性体模型建模研究[J]. 系统仿真学报, 2009, 21(7): 1930-1932.
[14] 邓鹏, 陆静平. 剥叶元件安装方式对甘蔗剥叶效果的影响机理[J]. 装备制造技术, 2022(3): 1-5.
[15] 李炅, 林茂, 王伟, 等. 甘蔗剥叶机含杂率试验研究[J]. 机械设计与制造, 2017(4): 144-147.
[16] NY/T 2903—2016, 甘蔗收获机质量评价技术规范[S].
[17] JB/T 3275—92, 甘蔗收获机械试验方法[S].

[1]	杨春梅, 马亚强, 王成, 刘彤彬, 刘九庆. 自走引流式森林风力灭火机设计与试验[J]. 中国农机化学报, 2024, 45(5): 56-63.
[2]	陈威, 王川, 王丽伟, 张瑾, 王伟, 卢碧芸. 侧深施肥装置三通管气固两相流仿真与试验[J]. 中国农机化学报, 2024, 45(3): 74-80.
[3]	刘信鹏, 黄伟华, 李尊香, 焦静, 牛钊君, 李明. 小型沼液沼渣施肥机设计与试验[J]. 中国农机化学报, 2024, 45(10): 48-53.
[4]	李武朝;汝绍锋;. 污水悬浮物自动清除装置设计与仿真[J]. 中国农机化学报, 2019, 40(7): 183-188.
[5]	赵明岩;王熙;戚增坤;田雅楠;. 基于COMSOL的料位检测传感器电极设计与试验[J]. 中国农机化学报, 2019, 40(4): 158-163.
[6]	宋月鹏;张紫涵;范国强;高东升;张红梅;张晓辉;. 我国果园开沟施肥机械研究现状及发展趋势[J]. 中国农机化学报, 2019, 40(3): 7-12+25.
[7]	郑彬;张敬东;殷国富;. 鼓式制动器热—结构耦合特性仿真分析[J]. 中国农机化学报, 2019, 40(2): 119-124.

拉力式甘蔗剥叶机风倒机构设计与试验

Design and test of wind reversal mechanism for pulling sugarcane leaf stripper

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 7

编辑推荐

Metrics

本文评价