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中国农机化学报

中国农机化学报 ›› 2024, Vol. 45 ›› Issue (8): 284-289.DOI: 10.13733/j.jcam.issn.2095‑5553.2024.08.041

• 农业水土工程 • 上一篇    下一篇

基于光滑粒子流法的振动旋耕减阻效果仿真分析

 刘晓潺1,郝文昌1,王远2,王云霄1,陈永1,张秀丽1   

  • 出版日期:2024-08-15 发布日期:2024-07-26
  • 基金资助:
    河南省科技攻关项目(232102111116,242102111183)

Simulation analysis of anti‑drag effect of rotary vibrating tillage based on smoothed particle hydrodynamics method

Liu Xiaochan1, Hao Wenchang1, Wang Yuan2, Wang Yunxiao1, Chen Yong1, Zhang Xiuli1   

  • Online:2024-08-15 Published:2024-07-26

摘要: 为研究振动旋耕的减阻效果,基于光滑粒子流法对多工况下的旋耕切削过程进行仿真分析。将耕深为0.10 m和0.11 m时仿真得到的刀辊受力与通过经验公式计算得到的力对比,误差分别为11.87%、12.86%;土壤破碎线与刀尖入土角垂直,随深耕增大,土壤粒子速度下降,验证仿真模型的有效性。随着耕深和转速增大,土壤动能、内能、刀具动能均增大;当耕深从0.10 m增大到0.14 m时,土壤获得的动能占比从77.51%增大到78.86%;当转速从3.6 r/s增大到5.2 r/s时,土壤获得的动能占比从79.41%下降为72.95%,表明只增大转速,对改善土壤耕作效果有限。对由刀辊偏心引起的振动旋耕过程进行仿真分析,当偏心距为0.05 m时,转速为4.0 r/s、4.4 r/s和4.8 r/s时,平均降阻率为58.46%;当耕深为0.10 m、0.12 m、0.14 m时,降阻率分别为50.6%、46.3%、43.1%,降阻率随耕深增加而下降。随着偏心距的增大,刀辊受力呈波动式下降。研究结果可以为振动式旋耕设备的研发提供理论依据。

关键词: 旋耕刀, 振动旋耕, 光滑粒子流法, 减阻降耗

Abstract: In order to study the anti⁃drag effect of vibratory rotary tillage, this paper conducted a simulation analysis of the rotary tillage cutting process under multiple working conditions by using the Smooth Particle Hydrodynamics (SPH) method. The simulated forces on the cutter roll, obtained for tilling depths of 0.10 m and 0.11 m, were compared to those calculated with empirical formulas, resulting in errors of 11.87% and 12.86%, respectively. The soil fragmentation line was perpendicular to the blade tip. As the tilling depth increased, the soil particle velocities decreased, confirming the effectiveness of the simulation model. As the tilling depth and rotational speed increased, soil kinetic energy, internal energy and tool kinetic energy all increased. When the tilling depth increased from 0.10 m to 0.14 m, the proportion of soil's acquired kinetic energy increased from 77.51% to 78.86%. When the rotational speed increased from 3.6 r/s to 5.2 r/s, the proportion of soil's acquired kinetic energy decreased from 79.41% to 72.95%, indicating that only increasing the rotational speed had limited effects on improving soil tillage effect. A simulation analysis of the vibratory rotary tillage process induced by the eccentricity of the rotary tiller was conducted. When the eccentricity was 0.05 m and the rotational speed was 4.0 r/s, 4.4 r/s, and 4.8 r/s, the average anti‑drag rate was 58.46%. When the tilling depth was 0.10 m, 0.12 m, and 0.14 m, the anti‑drag rates were 50.6%, 46.3%, and 43.1%, respectively, and the anti‑drag rate decreased with increasing tilling depth. With increasing eccentricity, the forces acting on the cutter roll showed fluctuating decreases. The research results can provide a theoretical basis for the development of vibratory rotary tillage equipment.

Key words: rotary tiller, vibrating rotary tillage, smoothed particle hydrodynamics method, drag reduction and consumption reduction

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