中国农机化学报 ›› 2023, Vol. 44 ›› Issue (5): 48-57.DOI: 10.13733/j.jcam.issn.2095-5553.2023.05.007
王鹏1,金诚谦1, 2,王超1,李盼盼1,赵紫皓1
出版日期:
2023-05-15
发布日期:
2023-06-02
基金资助:
Wang Peng1, Jin Chengqian1, 2, Wang Chao1, Li Panpan1, Zhao Zihao1
Online:
2023-05-15
Published:
2023-06-02
摘要: 针对我国联合收获机脱粒系统作业效率和质量不高的问题,从脱粒系统总体结构、关键零部件设计、脱粒系统功耗、脱粒过程理论分析等方面论述谷物联合收获机脱粒系统的研究现状。目前采用轴流式脱粒系统的联合收获机较多,研究主要在提高脱粒系统作业参数可调整性、设计柔性脱粒零部件、脱粒系统工作过程理论分析及智能化脱粒等方面,据此对脱粒系统发展趋势进行分析,未来柔性脱粒系统以及脱粒强度可调的脱粒系统的研究将使脱粒系统作业损失率进一步降低、作业效率进一步提高。对不同作物专用脱粒零部件的研究将进一步深入,脱粒系统对作物的适应性会进一步提高。脱粒系统智能化水平会继续提高,脱粒系统的作业信息感知能力和智能控制水平会进一步提升。
中图分类号:
王鹏, 金诚谦, , 王超, 李盼盼, 赵紫皓. 谷物联合收获机脱粒系统研究现状[J]. 中国农机化学报, 2023, 44(5): 48-57.
Wang Peng, Jin Chengqian, , Wang Chao, Li Panpan, Zhao Zihao. Research status of threshing system of grain combine harvester[J]. Journal of Chinese Agricultural Mechanization, 2023, 44(5): 48-57.
[1] 王勋威, 谢斱平, 李旭, 等. 可调间隙脱粒分离装置的设计与试验[J]. 湖南农业大学学报(自然科学版), 2019, 45(02): 205-211. Wang Xunwei, Xie Fangping, Li Xu, et al. Design and experiment on threshing and separation device with adjustable concave clearance[J]. Journal of Hunan Agricultural University (Natural Sciences), 2019, 45(2): 205-211. [2] Liu Yanbin, Li Yaoming, Zhang Tao, et al. Effect of concentric and nonconcentric threshing gaps on damage of rice straw during threshing for combine harvester[J]. Biosystems Engineering, 2022, 219: 1-10. [3] Liu Yanbin, Li Yaoming, Dong Yunhua, et al. Development of a variablediameter threshing drum for rice combine harvester using MBDDEM coupling simulation[J]. Computers and Electronics in Agriculture, 2022, 196. [4] Zhan Su, Li Yaoming, Dong Yunhua, et al. Simulation of rice threshing performance with concentric and nonconcentric threshing gaps [J]. Biosystems Engineering, 2020, 197. [5] 陈德俊, 龚永坚, 黄东明, 等. 履带式全喂入稻麦联合收获机工作装置设计[J]. 农业机械学报, 2007, 38(8): 82-85. Chen Dejun, Gong Yongjian, Huang Dongming, et al. Development on some apparatus of Chinese model caterpillar ricewheat combine harvester [J]. Transactions of the Chinese Society for Agricultural Machinery, 2007, 38(8): 82-85. [6] 陈霓, 熊永森, 陈德俊, 等. 联合收获机同轴差速轴流脱粒滚筒设计和试验[J]. 农业机械学报, 2010, 41(10): 67-71. Chen Ni, Xiong Yongsen, Chen Junde, et al. Design and test on the coaxial differentialspeed axialflow threshing rotor of combine harvester [J]. Transactions of the Chinese Society for Agricultural Machinery, 2010, 41(10): 67-71. [7] 王志明, 吕彭民, 陈霓, 等. 横置差速轴流脱分选系统设计与试验[J]. 农业机械学报, 2016, 47(12): 53-61. Wang Zhiming, Lü Pengmin, Chen Ni, et al. Design and experiment on axialflow differentialspeed threshingseparatingcleaning unit [J]. Transactions of the Chinese Society for Agricultural Machinery, 2016, 47(12): 53-61. [8] 田立权, 李红阳, 胡华东, 等. 同轴双滚筒联合收获机设计与试验[J]. 农业机械学报, 2020, 51(S2): 139-146. Tian Liquan, Li Hongyang, Hu Huadong, et al. Design and experiment on coaxial double speed threshing for combine harvester [J]. Transactions of the Chinese Society for Agricultural Machinery, 2020, 51(S2): 139-146. [9] 侯杰, 王修善, 谢方平, 等. 基于刚柔耦合的水稻脱粒滚筒仿真分析与试验[J/OL]. 湖南农业大学学报(自然科学版): 1-9[2022-12-12].http://kns.cnki.net/kcms/detail/43.1257.S.20220909.1533.002.html Hou jie, Wang Xiushan, Xie Fangping, et al. Experiment of rigid flexible coupling threshing drum based on EDEM [J/OL]. Journal of Hunan Agricultural University (Natural Sciences), 1-9[2022-12-12].http://kns.cnki.net/kcms/detail/43.1257.S.20220909.1533.002.html [10] 李耀明, 王建鹏, 徐立章, 等. 联合收获机脱粒滚筒凹板间隙调节装置设计与试验[J]. 农业机械学报, 2018, 49(8): 68-75. Li Yaoming, Wang Jianpeng, Xu Lizhang, et al. Design and experiment on adjusting mechanism of concave clearance of combine harvester cylinder [J]. Transactions of the Chinese Society for Agricultural Machinery, 2018, 49(8): 68-75. [11] 康家鑫, 王修善, 谢方平, 等. 大豆联合收获机对称可调式凹板筛设计与试验[J]. 农业工程学报, 2022, 38(2): 11-22. Kang Jiaxin, Wang Xiushan, Xie Fangping, et al. Design and experiment of symmetrical adjustable concave for soybean combine harvester [J]. Transactions of the Chinese Society of Agricultural Engineering, 2022, 38(2): 11-22. [12] 滕悦江, 金诚谦, 陈艳普, 等. 稻麦联合收获机分段式脱粒装置设计与优化[J]. 农业工程学报, 2020, 36(12): 1-12. Teng Yuejiang, Jin Chengqian, Chen Yanpu, et al. Design and optimization of segmented threshing device of combine harvester for rice and wheat [J]. Transactions of the Chinese Society of Agricultural Engineering, 2020, 36(12): 1-12. [13] 刘正怀, 戴素江, 李明强, 等. 半喂入联合收割机活动栅格凹板装置设计与试验[J]. 中国农机化学报, 2018, 39(5): 9-14. Liu Zhenghuai, Dai Sujiang, Li Mingqiang, et al. Design and test of the headfeeding harvesters moving grate concave unit [J]. Journal of Chinese Agricultural Mechanization, 2018, 39(5): 9-14. [14] 康栋, 吴崇友, 梁苏宁, 等. 谷子联合收获机脱粒装置设计与试验[J]. 中国农业大学学报, 2017, 22(2): 135-143. Kang Dong, Wu Chongyou, Liang Suning, et al. Design and test of the threshing device of millet combine harvester [J]. Journal of China Agricultural University, 2017, 22(2): 135-143. [15] 李心平, 王文哲, 赵高源, 等. 纵轴流双柔性碾搓式谷子脱粒装置设计与试验[J]. 农业机械学报, 2021, 52(7): 113-123. Li Xinping, Wang Wenzhe, Zhao Gaoyuan, et al. Design and experiment of longitudinal axial flow double flexible rolling and kneading threshing device for millet [J]. Transactions of the Chinese Society for Agricultural Machinery, 2021, 52(7): 113-123. [16] 杨立权, 王万章, 张红梅, 等. 切流—横轴流玉米脱粒系统改进设计及台架试验[J]. 农业工程学报, 2018, 34(1): 35-43. Yang Liquan, Wang Wanzhang, Zhang Hongmei, et al. Improved design and bench test based on tangential flowtransverse axial flow maize threshing system[J]. Transactions of the Chinese Society of Agricultural Engineering, 2018, 34(1): 35-43. [17] 苏媛, 刘浩, 徐杨, 等. 轴流式玉米脱粒装置钉齿元件优化与试验[J]. 农业机械学报, 2018, 49(S1): 258-265. Su Yuan, Liu Hao, Xu Yang, et al. Optimization and experiment of spiketooth elements of axial flow corn threshing device [J]. Transactions of the Chinese Society for Agricultural Machinery, 2018, 49(S1): 258-265. [18] 李义博, 姜建军, 徐杨, 等. 高含水率玉米橡胶复合钉齿制备与脱粒性能试验[J]. 农业机械学报, 2020, 51(11): 158-167. Li Yibo, Jiang Jianjun, Xu Yang, et al. Preparation and threshing performance tests of rubber composite nail teeth under maize with high moisture content [J]. Transactions of the Chinese Society for Agricultural Machinery, 2020, 51(11): 158-167. [19] 王镇东, 崔涛, 张东兴, 等. 玉米收获机低损变径脱粒滚筒设计与试验[J]. 农业机械学报, 2021, 52(8): 98-105. Wang Zhendong, Cui Tao, Zhang Dongxing, et al. Design and experiment of low damage corn threshing drum with gradually changing diameter [J]. Transactions of the Chinese Society for Agricultural Machinery, 2021, 52(8): 98-105. [20] 耿端阳, 谭德蕾, 于兴瑞, 等. 玉米柔性脱粒滚筒脱粒元件设计与试验[J]. 吉林大学学报(工学版), 2020, 50(5): 1923-1933. Geng Duanyang, Tan Delei, Yu Xingrui, et al. Design and test of corn flexible threshing cylinder element [J]. Journal of Jilin University (Engineering and Technology Edition), 2020, 50(5): 1923-1933. [21] 付君, 张屹晨, 程超, 等. 刚柔耦合式小麦脱粒弓齿设计及试验[J]. 吉林大学学报(工学版), 2020, 50(2): 730-738. Fu Jun, Zhang Yichen, Cheng Chao, et al. Design and experiment of bow tooth of rigid flexible coupling for wheat threshing [J]. Journal of Jilin University (Engineering and Technology Edition), 2020, 50(2): 730-738. [22] 金诚谦, 康艳, 郭红星, 等. 脱粒滚筒结构形式对大豆机收质量影响的试验研究[J]. 农业工程学报, 2021, 37(4): 49-58. Jin Chengqian, Kang Yan, Guo Hongxing, et al. Experimental research on the influence of threshing roller structures on the quality of mechanicallyharvested soybeans[J]. Transactions of the Chinese Society of Agricultural Engineering, 2021, 37(4): 49-58. [23] 卢康. 小型横轴流再生稻脱粒分离装置的设计与试验[D]. 武汉: 华中农业大学, 2017. Lu Kang. Design and performance experiment of a small horizontalaxial threshing and separating device for ratoon rice [D]. Wuhan: Huazhong Agricultural University, 2017. [24] 谢干. 鼓形杆齿式纵轴流脱粒分离装置设计与试验研究[D]. 武汉: 华中农业大学, 2020. Xie Gan. Design and experimental research of drumshaped rodtooth longitudinal axial flow threshing and separating device [D]. Wuhan: Huazhong Agricultural University, 2020. [25] 谢干, 张国忠, 付建伟, 等. 鼓形与圆柱形杆齿式纵轴流脱粒滚筒功耗对比试验[J]. 华中农业大学学报, 2021, 40(1): 202-209. Xie Gan, Zhang Guozhong, Fu Jianwei, et al. Comparing power consumption of drum and cylindrical rodtooth longitudinal axial flow threshing roller[J]. Journal of Huazhong Agricultural University, 2021, 40(1): 202-209. [26] 任述光, 谢方平, 李旭, 等. 基于ANSYS的柔性脱粒齿弹性振动分析[J]. 中国农机化学报, 2016, 37(5): 18-22. Ren Shuguang, Xie Fangping, Li Xu, et al. Elastic vibrating analysis of flexible threshing tooth based on ANSYS[J]. Journal of Chinese Agricultural Mechanization, 2016, 37(5): 18-22. [27] 张浩天. 水稻联合收获机脱粒滚筒受扰振动特性及隔振方法研究[D]. 镇江: 江苏大学, 2020. Zhang Haotian. Research on disturbed vibration characteristics of combine harvester threshing cylinder and vibration isolation method[D]. Zhenjiang: Jiangsu University, 2020. [28] 钱震杰, 金诚谦, 袁文胜, 等. 柔性脱粒齿杆与谷物含摩擦打击动力学模型[J]. 吉林大学学报(工学版), 2021, 51(3): 1121-1130. Qian Zhenjie, Jin Chengwian, Yuan Wensheng, et al. Frictional impact dynamics model of threshing process between flexible teeth and grains[J].Journal of Jilin University (Engineering and Technology Edition), 2021, 51(3): 1121-1130. [29] 许重斌. 玉米籽粒收获机预防脱粒滚筒堵塞控制系统研究[D]. 长春: 吉林大学, 2021. Xu Chongbin. Research on control system of corn grain harvester to prevent the blocking of threshing drum [D]. Changchun: Jilin University, 2021. [30] 陈璇. 联合收获机谷物破碎率、含杂率监测方法及系统研究[D]. 镇江: 江苏大学, 2017. Chen Xuan. Research on the methods and systems for monitoring grains crushing rate and impurity rate for combine harvester [D]. Zhenjiang: Jiangsu University, 2017. [31] Mahirah J, Yamamoto K, Miyamoto M, et al. Monitoring harvested paddy during combine harvesting using a machine visiondouble lighting system [J]. Engineering in Agriculture, Environment and Food, 2017, 10(2): 140-149. [32] 张新伟, 易克传, 刘向东, 等. 玉米自动化考种过程的粘连籽粒图像分割[J]. 中国农业大学学报, 2018, 23(10): 144-151. Zhang Xinwei, Yi Kechuan, Liu Xiangdong, et al. Image segmentation of adhesion corns seeds during automatic seed test [J]. Journal of China Agricultural University, 2018, 23(10): 144-151. [33] 陈进, 顾琰, 练毅, 等. 基于机器视觉的水稻杂质及破碎籽粒在线识别方法[J]. 农业工程学报, 2018, 34(13): 187-194. Chen Jin, Gu Yan, Lian Yi, et al. Online recognition method of impurities and broken paddy grains based on machine vision [J]. Transactions of the Chinese Society of Agricultural Engineering, 2018, 34(13): 187-194. [34] 陈进, 练毅, 李耀明, 等. 联合收获机粮箱内稻谷含杂率传感器采样盒设计(英文)[J]. 农业工程学报, 2019, 35(5): 18-25. Chen Jin, Lian Yi, Li Yaoming, et al. Design of sampling device for rice grain impurity sensor in grainbin of combine harvester [J]. Transactions of the Chinese Society of Agricultural Engineering, 2019, 35(5): 18-25. [35] 陈进, 韩梦娜, 练毅, 等. 基于UNet模型的含杂水稻籽粒图像分割[J]. 农业工程学报, 2020, 36(10): 174-180. Chen Jin, Han Mengna, Lian Yi, et al. Segmentation of impurity rice grain images based on UNet model[J]. Transactions of the Chinese Society of Agricultural Engineering, 2020, 36(10): 174-180. [36] 陈满, 倪有亮, 金诚谦, 等. 基于机器视觉的大豆机械化收获质量在线监测方法[J]. 农业机械学报, 2021, 52(1): 91-98. Chen Man, Ni Youliang, Jin Chengqian, et al. Online monitoring method of mechanized soybean harvest quality based on machine vision [J]. Transactions of the Chinese Society for Agricultural Machinery, 2021, 52(1): 91-98. [37] 张徐康. 基于视觉的联合收割机作业质量在线检测方法研究[D]. 武汉: 湖北工业大学, 2021. Zhang Xukang. Research on online detection method of combine operation quality based on vision [D]. Wuhan: Hubei University of Technology, 2021. [38] Omid M, Lashgari M, Mobli H, et al. Design of fuzzy logic control system incorporating human expert knowledge for combine harvester[J]. Expert Systems with Applications, 2010, 37(10): 7080-7085. [39] Hiregoudar S, Udhaykumar R, Ramappa K T, et al. Artificial neural network for assessment of grain losses for paddy combine harvester a novel approach[M]. Control, Computation and Information Systems, 2011. [40] 宁小波. 基于关联规则联合收获机全论域作业速度自适应控制系统[D]. 镇江: 江苏大学, 2016. Ning Xiaobo. Adaptive control system of operation speed of combined harvester based on association rules[D]. Zhenjiang: Jiangsu University, 2016. [41] 韩树钦. 联合收割机脱粒滚筒液压驱动电液比例控制技术研究[D]. 北京: 中国农业科学院, 2017. Han Shuqin. Research on electrohydraulic proportional control system for rotational speed of threshing cylinder of combine harvester [D]. Beijing: Chinese Academy of Agricultural Sciences, 2017. [42] 张真, 迟瑞娟, 杜岳峰, 等. 基于CAN总线的玉米收获智能控制系统研究[J]. 农业机械学报, 2018, 49(S1): 275-281. Zhang Zhen, Chi Ruijuan, Du Yuefeng, et al. Investigation on CANbusbased corn harvester intelligent control system [J]. Transactions of the Chinese Society of Agricultural Machinery, 2018, 49(S1): 275-281. [43] 邢高勇. 小区谷物联合收获机的智能调控系统研究[D]. 镇江: 江苏大学, 2019. Xing Gaoyong. Research on intelligent control system of plot grain combine harvester [D]. Zhenjiang: Jiangsu University, 2019. [44] 张亚伟. 联合收割机脱粒分离质量影响机理及控制策略研究[D]. 北京: 中国农业大学, 2019. Zhang Yawei. Research on the influence mechanism and control strategy of threshing and separation quality of combine harvester [D]. Beijing: China Agricultural University, 2019. [45] 张学军, 李茜, 朱兴亮, 等. 基于自抗扰—动态矩阵的油葵联合收获机脱粒滚筒转速控制[J]. 农业工程学报, 2019, 35(15): 9-16. Zhang Xuejun, Li Qian, Zhu Xingliang, et al. Speed control of threshing drum of oil sunflower combine harvester based on disturbance rejectiondynamic matrix [J]. Transactions of the Chinese Society of Agricultural Engineering, 2019, 35(15): 9-16. [46] 刘青山. 联合收割机作业状态自适应调控系统设计[D]. 镇江: 江苏大学, 2021. Liu Qingshan. Design of adaptive control system for operation status of combine harvester[D]. Zhenjiang: Jiangsu University, 2021. |
[1] | 王金武, 杨会民, , 陈毅飞, 周欣, 蒋永新, , 张佳喜. 国内仿形技术在农用机械上的应用分析[J]. 中国农机化学报, 2023, 44(4): 31-39. |
[2] | 杨昌敏, 易文裕, , 赵帮泰, 程方平, 张巍, 刘琳. 水肥一体化技术的应用——以四川桑园为例[J]. 中国农机化学报, 2023, 44(4): 71-75. |
[3] | 赵男, 金诚谦, , 王超, 唐小涵, 郭榛. 谷物联合收获机清选系统智能化技术研究进展[J]. 中国农机化学报, 2023, 44(3): 163-170. |
[4] | 王江, , 李浩, , 马志伟, 郝建军, , 刘文科. 国内外设施蔬菜机械化发展现状分析及对策[J]. 中国农机化学报, 2023, 44(1): 124-130. |
[5] | 邹亮亮, , 刘雪美, , 苑进, , 董小花. 叶菜机械化收获技术与装备研究进展[J]. 中国农机化学报, 2022, 43(6): 15-23. |
[6] | 欧阳安, 樊晨龙, 赵慧慧, 董佳琪, 焦雨轩. 玉米全程机械化现状与装备研究进展[J]. 中国农机化学报, 2022, 43(6): 207-214. |
[7] | 刘华伟, 张萍, 杨晓慧, 邓玉杰, 李柯莹, 张国海. 国内谷物联合收获机割台智能化现状与发展研究[J]. 中国农机化学报, 2022, 43(4): 189-197. |
[8] | 陈书法, 冯博, 芦新春, 牛晏瑞, 张海峰. 智能电控精量播种技术研究现状及展望[J]. 中国农机化学报, 2022, 43(12): 5-12. |
[9] | 张林娜, 汪新勃, 封伟, 张增, 孙铁玉. 综合智能化农机示范园区示范效果评价研究——以宁夏回族自治区为例[J]. 中国农机化学报, 2022, 43(12): 221-226. |
[10] | 陈蕾, 聂莹, 赵继春, . 我国设施种植业从机械化到智能化的发展及思考#br#[J]. 中国农机化学报, 2022, 43(10): 78-85. |
[11] | 刘桥辉;闫国琦;屈佳蕾;陈东宜;张德峰;沈锐群;. 茶枝柑(广陈皮)初加工机械装备技术现状与对策[J]. 中国农机化学报, 2021, 42(7): 91-98. |
[12] | 李桦;黄蝶君;. 智能化农机装备补贴体系设计——以广东植保无人机补贴为例[J]. 中国农机化学报, 2021, 42(6): 97-102. |
[13] | 刘善勇;董霞;张峰;王虹;高强;宋德平;. 智能化地膜回收机设计与试验[J]. 中国农机化学报, 2021, 42(5): 202-207. |
[14] | 潘云飞, 周艳, 何磊, 王强, 宋振帅, 宋龙. 果园管理工作中疏花疏果的研究进展*[J]. 中国农机化学报, 2021, 42(11): 198-204. |
[15] | 郭祥雨;薛新宇;路军灵;孙素华;. 我国植物工厂智能化装备研究现状与展望[J]. 中国农机化学报, 2020, 41(9): 162-169. |
阅读次数 | ||||||
全文 |
|
|||||
摘要 |
|
|||||
版权所有 © 2021《中国农机化学报 》编辑部
地址:南京市玄武区中山门外柳营100号 邮编: Tel: 025-84346270,84346296