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中国农机化学报

中国农机化学报 ›› 2022, Vol. 43 ›› Issue (12): 33-38.DOI: 10.13733/j.jcam.issn.2095-5553.2022.12.006

• 农业装备工程 • 上一篇    下一篇

柔性带式食葵取盘收获机设计与试验

郭彦克,韩长杰,李光新,徐阳,杜许怀   

  1. 新疆农业大学机电工程学院,乌鲁木齐市,830052
  • 出版日期:2022-12-15 发布日期:2022-12-02
  • 基金资助:
    国家自然科学基金(31960367);新疆维吾尔自治区自然科学基金(2020D01A51);新疆维吾尔自治区天山创新团队项目(2021D14010)

Design and test of flexible belt type sunflower tray harvester

Guo Yanke, Han Changjie, Li Guangxin, Xu Yang, Du Xuhuai   

  • Online:2022-12-15 Published:2022-12-02

摘要: 为提高新疆地区食葵收获机械化水平,针对插盘晾晒、分段收获人工成本高、劳动强度大等问题,模仿人工收获工作原理设计一款柔性带式食葵取盘收获机,该机主要部件为模拟人工双手取盘的柔性带式取盘装置和模拟人工敲击葵盘的脱粒装置。根据葵盘的物理特性和取盘的运动过程分析,确定取盘装置中输送带带宽为130 mm、葵秆与竖直方向夹角为11.7°、脱粒辊直径为80 mm、脱粒辊间的间距为170 mm。依据BoxBenhnken的中心组合试验方法,以机具行进速度、脱粒辊转速及脱粒辊转差率为试验因素,籽粒损失率为试验指标,开展试验。结果表明:各因素对损失率显著顺序依次为脱粒辊转速、机具行进速度、脱粒辊转差率,最优组合为机具行进速度0.32 m/s、脱粒辊转速400 r/min及脱粒辊转差率016,该参数组合下食葵籽粒损失率为2.97%,所设计的机具基本达到低损收获的设计要求,为插盘式食葵机械收获技术提供参考。

关键词: 食葵, 插盘式, 柔性带, 食葵脱粒

Abstract: In order to improve the mechanization level of sunflower harvesting in Xinjiang, a flexible belt type sunflower harvesting machine is designed by imitating the working principle of manual harvesting, aiming at the problems of high labor cost and high labor intensity of inserted plate drying and sectional harvesting. The main components of the machine are a flexible belt type dish taking device that simulates farm worker manual hand dish taking and a threshing device that simulates manual knock sunflower dish. According to the analysis of the physical characteristics of the sunflower disk and the movement process of the disk, the belt width of the conveyor belt in the disk taking device is determined to be 130 mm, and the included angle between the sunflower stalk and the vertical direction is determined to be 11.7°, the diameter of threshing roller is 80 mm, and the spacing between threshing rollers is 170 mm. According to the central combination test method of BoxBenhnken, the test was carried out with the machine speed, threshing roller speed and threshing roller slip as test factors and the grain loss rate as test indicators. The results showed that the significant order of each factor to the loss rate was the speed of threshing roller, the speed of the machine, and the slip rate of the threshing roller. The optimal combination was the speed of the machine 0.32 m/s, the speed of the threshing roller 400 r/min, and the slip rate of the threshing roller 0.16. Under this parameter combination, the grain loss rate of sunflower was 2.97%. The designed machine basically met the design requirements of low loss harvesting, providing a reference for the harvesting technology of inserted disk type sunflower machinery.

Key words: edible sunflower, insert plate, flexible belt, sunflower threshing

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